Vertical Cutting Dryer of Kosun uses centrifugal force to dry synthetic base fluids or drilled solids in oil .
The population growth along with it a faster urbanization with 13 billion people today and multiplying at a terrifying rate, mean even faster increases of energy and resources consumption.
Energy has much to do with this as we consume more and as the atmosphere and oceans absorb more. As 80% of the world’s resources are consumed by 20% of its population. If ‘one’ is the amount of energy the average person in India or China uses per day then 400 is the number for a European. And more than 1200 for a North American.
There are number of energy resources to fulfill this excruciating demand of energy. The chief among them is – fossil fuel. There are few major exploration and production companies in this field – BP, Chevron and Statoil to name a few.
Drilling has been a well known method of reaching the reservoirs of fossil fuels beneath the vast ocean surface with the help of drilling rigs or on shore sites. The drilling rig itself comes in number of variations. The drilling process involves various stages namely – concession rights, seismic research, exploration drilling, appraisal drilling, concept development, development drilling, production, work-over/additional wells, and finally plug and abandon.
Drilling operations deploy a number of equipments to ensure safe and effective extraction of fuel. During the process, the cuttings dryer play an important role to recover the oil from drill cuttings.
It is known that large quantities of fluid are discarded with solid drilling waste management equipments. Vertical dryer ensures to separate good precious quantity of fluid from solid waste and restore the environmental balance before the discharge of drilling waste for further treatment, also making the process cost savvy for the investors.
So the key function of vertical cutting dryer could be traced as seperating the fluid from solid during the process of drilling waste management system and thereby preventing the loss of extracted oil mainly from large drilling cuttings and also make the seperated solid waste easier for further treatment to reduce the environmental damages once they are released back.
Vertical Cuttings dryer and mud cleaner are both very important tools for a driller. But as a professional it is very important to understand that there is a huge difference between for the tools.
Mud cleaner is a tools which is used for the purpose of removing the dirt, mud and sand from the drilling and is a very useful tool for the purpose of oil drilling fields.
On the other hand vertical cuttings dryer is very effective for the purpose of waste management in the process of drilling. It is used for saving up on the drilling fluids or oils which is used in the process of drilling. Cutting dryer reuses the drilling fluids and ensure that you get the best saving.
If we consider vertical cutting dryer then overall construction is completely different from the mud cleaner. The base of the dryer is made from a steel base and acts a support system for all the other parts which are required for the working. Mud cleaner is a combination of de-slitter and de-sander and has its base made from different parts of the shaker.
Vertical Cuttings dryer is used for the purpose drying the drilling solids which can get transported by screw conveyors. Main benefit of cutting dryer is that it leaves very less pollutant and help in keeping the environment clean and safe. Mud cleaner is used for the purpose of removing sand and mud from the drilling waste solids.
Solids are cut into small pieces and then sent to the drilling mud tank for the purpose of cleaning and making sure that you get completely cleaned materials. It can make sure that end product is clean and you get the best working environment.
The oil and gas industry caters to the fuel requirement of the society on a global scale, by exploration and extraction of fossil fuels, underneath the ground surface or the ocean floor. An area where oil wells are discovered in close proximity are called as oil fields and these oil fields are usually very large in size, spanning to a very large expanse, as large as hundreds of kilometers.
Once the concession rights are obtained, seismic research conducted, the exploratory drilling operations begin. The oilfield drilling renders large quantities of drilling cuttings, that could be understood as drilling waste. The unfortunate side effect of such quests is a long trail of carbon foot prints that these operations leave behind once the operations carried out. Ranging from contaminated groundwater to oil spillage during transportation of oil.
But the good news is that the increasing environmental awareness and the advancement of technologies in the field are giving rise to safer drilling operations. Companies are investing in research projects to obtain better insights to learn modern technologies to deal with drilling fluid and drilling waste management.
One such big leap in this direction is the popularity that oilfield drilling cutting dryers are gaining among operators. A good solid control equipment help in separating the drilling fluid from drilling solid waste or drilling cuttings. Vertical cuttings dryer uses centrifugal force generated by mechanical rotation to separate liquid from solid that results into drier and reduced solid drilling waste and increased profit for the operator by recovering the fluid from the drilling waste.
Then this dried and reduced drilling waste is taken for disposal using various methods like land-spreading, land-framing, evaporation and burial onsite, incineration and other thermal treatment, underground injection, bioremediation and composting, and reuse and recycle, etc. So the vertical cutting dryer plays an important role in the entire process of drilling waste management system.
VERTI-G cutting dryer is a separation equipment that is highly utilized in drilling waste management. VERTI-G cutting dryer offer a solid control on reducing the drilled solid wastes.
VERTI-G cutting dryer reduces the disposal cost significantly. If the vertical cutting dryer is utilized in a proper way then it can offer compliance to the clients with local environmental regulations and also recovers the base fluid.
The equipment utilizes rotary mechanism that produce centrifugal force. The vertical cuttings dryer are highly used in various countries.
The capacity of a VERTI-G cutting dryer to recover the drilling fluids is up to 95%. Along with this the vertical cuttings dryer offer many advantages. If you consider its features it is very compact in design.
The vertical dryer cutting machine enhances the working of lubrication system by relocating it with a better protection. It also improves the performance of external components and their longevity.
The VERTI-G cutting dryer has an improved water shield design that includes many features such as upper access doors, visual inspection facility and so on. This will help you monitor the complete procedure. The good quality vertical cutting dryers are highly durable and have less functional maintain ace. All the standard part are easy to access and can be changed without much effort.
In other equipment changing belts is a difficult process but in case of VERTI-G cuttings dryer it gets super easy and quick. You can change the belt without removing drive assembly.
The overall structure of the machine is user friendly. Kosun vertical cutting dryer has been highly praised by vast domestic and overseas customers.Using high quality vertical cutting dryers will not only increase the efficiency of the drill waste management procedure but also will enhance the performance of all other equipments included in the process.
Vertical Cuttings Dryer is a kind of vertical centrifuge which is also named as VERTI-G Cuttings Dryer. It is regarded as to one of the most effective waste management equipment for oil- or synthetic- based drilling operations.
In order to meet the international emission standards and environmental requirements. Kosun vertical dryer can cut down drilling costs and lessen environmental pollution by recycling mud in cuttings. Processing capacity of 40-60T / h, after treatment of cuttings oil content (OOC) can be reduced to 5% (w / w) the following,
How does the vertical cutting dryer work?
The vertical cutting dryer uses solid forces generated through mechanical rotation to separate solids and liquids. The drilling chips enter the space between the sieve basket and the scraper through the feed port and the fabric cone, and the drilling fluid flows through the material layer and the sieve into the collection tank along the cap under centrifugal force. The fluid is then discharged from the outlet pipe on both sides and the solids remain in the basket.
Due to the difference in speed between the screw blade and the sieve basket, the screw blade cuts the solid from the basket and then pushes it to the bottom of the basket so that the dewatered solids are continuously discharged into the collection funnel. The liquid phase will be further processed by Decanter Centrifuge Kosun also has it availalbe.
Kosun has more than 20 years experience in Drilling Solids Control Equipment and Drilling Waste Management Equipment with API, IADC, ISO and CE certificated.
KOSUN has been highly welcomed by customers by virtue of its high-quality products and best services. Welcome to contact with us.
Vertical cutting dryer is used for the purpose of recovering waste oil and cutting fluids from the system and bring them back into operation. In a drilling waste industry there is a heavy requirement of oil and as it can make the overall process very convenient.
According to the reports, 1 to 4 barrels of oil is required for 1 barrel of solid which is removed. If there is no cutting dryer installed in the system then all this oil will get wasted and thus increase the overall cost of the operation.
There are many benefits using vertical cutting dryer, here is how it can benefit you:
Make Operation environmental friendly
Wastage of oil can be very harmful for the nature. When there is no dryer installed in the system then it can cause a lot of waste of oil and damage the nature to a great deal. With the help of cuttings dryer all these waste can be monitored and you will get a very efficient way to work.
Reduction in waste can cause heavy losses. If you use the dryer into your system them most of the oil will be re-pumped into the system and there will be considerable reduction in the requirement of oil. It will also make system more efficient and bring out the best drilling.
Long service life
Dryers which are used for the purpose of controlling waste are all made from high quality material which can ensure that you get the best output from the service. If this system is not used then it can result it lots of losses and you will be also required to pump in a lot of oil into the system.
Lubrication which is pumped back into the system is a lot more reliable and can provide you with better efficiency.
HI-G Cuttings Dryer play a major role in separating the drilling fluids from drilled cuttings. So the HI-G cuttings dryer is considered as a core part of drilling waste management. In earlier time the use of TDU(Thermal Desorption Unit) was significant.
HI-G Cuttings Dryer have achieved lot of appreciation in drilling waste management. The vertical cutting dryer is commonly used to dry the dry the drilling solids . The working of a cutting dryer flows into two parts. One is transporting the solids and other is drying the solids.
HI-G Cuttings Dryer are the best option for the treatment of various waste streams such as oil sludge, drill cuttings and other organic waste material. The motors used in this procedure are non flammable. This will save your workplace from fire. The oil and water utilized in the process can be recycled for reuse. It is a heavy duty machine that leaves minimum footprints.
Whenever a successful drilling operation takes place the contamination of drilling cuttings with the drilling fluids occurs. This procedure is unavoidable. Separating the drilling fluid from the drilled cutting is really important as the drilling fluid is unrecoverable and economically unwanted.
It is a non incineration technology that is designed to separate hydrocarbons from the drilling oils and other fluids included in drilled cuttings. But today cutting dryers have taken its place due to following reasons.
It not only play a core role in drilling waste management but also enhances the performances of other equipment included in the procedure. The cutting dryer offer total fluid management. This will significantly reduce the impact of drilling activities on the environment.
HI-G Cuttings Dryer are quite light weight so can be used on any site. Making use of cutting dryer in the drilling waste management process will reduce the process time significantly.
VERTI-G cutting dryer is a very important instrument in management of drilling waste. Management of waste can be very crucial as it can cause a heavy damage to nature as well as can be very costly.
With the help of a VERTI-G cuttings dryer you get a very solid system to take care of all the drilling waste and can give you effective and cost efficient system.
Using a VERTI-G Cuttings Dryer in the system is very important as if you do not use it then a lot of additional work needs to done for the purpose of pumping the oil and taking care of the solids.
If the VERTI-G Cuttings Dryer is used then it can decrease the work load on VFD centrifuge and shale shaker and provide a quick turnaround. It will not only decrease the work load but will also make sure that there is no additional pressure on the shaker and centrifuge which will keep them in good shape and make sure that you get top output.
The basic functioning of a cutting dryer is not only to protect the drilling area but also make sure that there is less wastage of oil and drilling fluids. They will make sure that the degasser, mud cleaner, centrifuge and shaker are not pressurized and a good output is ensured.
If the dryer is in good condition and is used efficiently then it can not only provide better working efficiency but will also be instrumental in decreasing the pressure of all the other equipments. They will guarantee that there is better productivity to the system and that you have a very good working in place.
With reduction in release of oil, vertical dryer can also be effective in protecting the environment as releasing oil can make the field barren and cause a lot of damages.
Vertical Cuttings dryers or Verti-G dryers are produced by KOSUN are types of vertical centrifuge, which can perform solid/liquid separation through centrifugal separation.
Vertical cuttings dryers or Verti-G dryers are becoming very important as the drilling work increases it that professional make different measure to ensure that drilling fields becomes cleaner. Over the years there have been many efforts made to keep the field clean and help the environment in cleaning.
Vertical cutting dryer are such devices which can help in keeping the environment clean by reusing most of the oil and cleaning fluids and ensure that there is reduction in wastage.
Vertical cuttings dryers or Verti-G dryers are very special equipment which are used of the purpose of cleaning the drilling waste by using different solid products such as vacuum degreaser, decanter centrifuge and much more. It is very important that all parts are mounted over the mud cleaner which is another very important tool that is used for the purpose of cleaning.
As for vertical dryers or Verti-G dryers, it is a very popular tool that has won a lot of appreciation in the Indian market for its efficiency and professional cleaning. Another very important reason for the popularity of Verti-G is that they are proving very good customer support and service for the tool. The qualities of the materials which are being used are also very good which is giving them a decent results.
The need of getting a good quality cutting dryer which is capable of efficiently reuse the oil and drilling fluids is very high these days. Verti-G is one of the few tools which has a very successful track record and can make sure that people get the best output from it.
The dryer is also very effective in cost management and can ensure that customers get a very cheaper way to keep the system working. they can make sure that users are not required to pay for oil but can get it cleaned and capable of reusing it.
Vertical Cutting Dryer makes use of a unique force to dry solids from oil and other base fluids. The steel vessel catches the wet solids due to its stainless nature. The dry wastes are removed by the angles attached to the machine that rotate slightly slower than the bowl whereas liquid is thrown out through the bowl openings.
The Vertical Cutting Dryer makes the whole process easier and comfortable. It is highly effective in improving the efficiency of the machine at a comparatively lower rate. It accelerates the profits and well being of the company as it makes use of the left over mud and other sediments which would have been considered trash otherwise.
When we use dryer in drilling mud fields, it simplifies the work of Shale Shaker . It can provide a higher working efficiency guaranteed with simplification of further processing of purification of solids from the liquids.
The most impressive part of using a cutting dryer is its high adaptability. It can be easily used for all kinds of base mud including water, oil, and synthetic. It is one of the most effective machines, which are also environment friendly, and at the same time cheaper and cost effective. It hardly affects the environment negatively and causes no pollution.
The Major Functions of the Cutting Dryer include;
1- High Performance
It highly aids and improves the performance of the machine largely.
2- High speed centrifuge
3- Better Efficiency and Low Costs
What can be better than having better work done at low prices?
4- Extremely Helpful in cost cutting and pocket friendly
5- It simplifies the work of Shale Shakers
It largely simplifies and shortens the long working hours required in the Shale Shakers.
6- It is highly suitable for water-based mud, oil based mud and synthetic base mud.
7-It produces very less waste compared to other machines and produces much dryer end products
8- It can recover up to 95 percent of drilling fluids.