HI-G Cuttings Dryer Replacement to TDU(Thermal Desorption Unit)

HI-G Cuttings Dryer

HI-G Cuttings Dryer play a major role in separating the drilling fluids from drilled cuttings.  So the HI-G cuttings dryer is considered as a core part of drilling waste management. In earlier time the use of TDU(Thermal Desorption Unit) was significant.

HI-G Cuttings Dryer have achieved lot of appreciation in drilling waste management. The vertical cutting dryer is commonly used to dry the dry the drilling solids . The working of a cutting dryer flows into two parts. One is transporting the solids and other is drying the solids.

VERTI-G cutting dryer
VERTI-G cutting dryer

HI-G Cuttings Dryer are the best option for the treatment of various waste streams such as oil sludge, drill cuttings and other organic waste material. The motors used in this procedure are non flammable. This will save your workplace from fire. The oil and water utilized in the process can be recycled for reuse. It is a heavy duty machine that leaves minimum footprints.

Whenever a successful drilling operation takes place the contamination of drilling cuttings with the drilling fluids occurs. This procedure is unavoidable. Separating the drilling fluid from the drilled cutting is really important as the drilling fluid is unrecoverable and economically unwanted.

It is a non incineration technology that is designed to separate hydrocarbons from the drilling oils and other fluids included in drilled cuttings. But today cutting dryers have taken its place due to following reasons.

It not only play a core role in drilling waste management but also enhances the performances of other equipment included in the procedure. The cutting dryer offer total fluid management. This will significantly reduce the impact of drilling activities on the environment.

HI-G Cuttings Dryer are quite light weight so can be used on any site. Making use of cutting dryer in the drilling waste management process will reduce the process time significantly.

HI-G Cuttings Dryer Function of Kosun in Drilling Mud Fields

VERTI-G Cutting Dryer

VERTI-G cutting dryer is a very important instrument in management of drilling waste. Management of waste can be very crucial as it can cause a heavy damage to nature as well as can be very costly.

With the help of a VERTI-G cuttings dryer you get a very solid system to take care of all the drilling waste and can give you effective and cost efficient system.

 

VERTI-G Cutting Dryer
VERTI-G Cutting Dryer

Using a VERTI-G Cuttings Dryer in the system is very important as if you do not use it then a lot of additional work needs to done for the purpose of pumping the oil and taking care of the solids.

If the VERTI-G Cuttings Dryer is used then it can decrease the work load on VFD centrifuge and shale shaker and provide a quick turnaround. It will not only decrease the work load but will also make sure that there is no additional pressure on the shaker and centrifuge which will keep them in good shape and make sure that you get top output.

The basic functioning of a cutting dryer is not only to protect the drilling area but also make sure that there is less wastage of oil and drilling fluids. They will make sure that the degasser, mud cleaner, centrifuge and shaker are not pressurized and a good output is ensured.

If the dryer is in good condition and is used efficiently then it can not only provide better working efficiency but will also be instrumental in decreasing the pressure of all the other equipments. They will guarantee that there is better productivity to the system and that you have a very good working in place.

With reduction in release of oil, vertical dryer can also be effective in protecting the environment as releasing oil can make the field barren and cause a lot of damages.

Vertical Cuttings Dryers , Verti-G Dryers is testing in Onsite Drilling Field

Vertical Cuttings Dryers

Vertical Cuttings dryers or Verti-G dryers are produced by KOSUN are types of vertical centrifuge, which can perform solid/liquid separation through centrifugal separation.

Vertical cuttings dryers or Verti-G dryers are becoming very important as the drilling work increases it that professional make different measure to ensure that drilling fields becomes cleaner. Over the years there have been many efforts made to keep the field clean and help the environment in cleaning.

Vertical Cuttings dryers or Verti-G dryers
Vertical Cuttings dryers or Verti-G dryers

Vertical cutting dryer are such devices which can help in keeping the environment clean by reusing most of the oil and cleaning fluids and ensure that there is reduction in wastage.

Vertical cuttings dryers or Verti-G dryers are very special equipment which are used of the purpose of cleaning the drilling waste by using different solid products such as vacuum degreaser, decanter centrifuge and much more. It is very important that all parts are mounted over the mud cleaner which is another very important tool that is used for the purpose of cleaning.

As for vertical dryers or Verti-G dryers, it is a very popular tool that has won a lot of appreciation in the Indian market for its efficiency and professional cleaning. Another very important reason for the popularity of Verti-G is that they are proving very good customer support and service for the tool. The qualities of the materials which are being used are also very good which is giving them a decent results.

The need of getting a good quality cutting dryer which is capable of efficiently reuse the oil and drilling fluids is very high these days. Verti-G is one of the few tools which has a very successful track record and can make sure that people get the best output from it.

The dryer is also very effective in cost management and can ensure that customers get a very cheaper way to keep the system working. they can make sure that users are not required to pay for oil but can get it cleaned and capable of reusing it.

What is the Function of Vertical Cutting Dryer in Drilling Mud Fields

Vertical Cutting Dryer

Vertical Cutting Dryer makes use of a unique force to dry solids from oil and other base fluids. The steel vessel catches the wet solids due to its stainless nature. The dry wastes are removed by the angles attached to the machine that rotate slightly slower than the bowl whereas liquid is thrown out through the bowl openings.

The Vertical Cutting Dryer makes the whole process easier and comfortable. It is highly effective in improving the efficiency of the machine at a comparatively lower rate. It accelerates the profits and well being of the company as it makes use of the left over mud and other sediments which would have been considered trash otherwise.

When we use dryer in drilling mud fields, it simplifies the work of Shale Shaker . It can provide a higher working efficiency guaranteed with simplification of further processing of purification of solids from the liquids.

Vertical Cutting Dryer
Vertical Cutting Dryer

The most impressive part of using a cutting dryer is its high adaptability. It can be easily used for all kinds of base mud including water, oil, and synthetic. It is one of the most effective machines, which are also environment friendly, and at the same time cheaper and cost effective. It hardly affects the environment negatively and causes no pollution.

The Major Functions of the Cutting Dryer include;
1- High Performance
It highly aids and improves the performance of the machine largely.
2- High speed centrifuge
3- Better Efficiency and Low Costs
What can be better than having better work done at low prices?
4- Extremely Helpful in cost cutting and pocket friendly
5- It simplifies the work of Shale Shakers
It largely simplifies and shortens the long working hours required in the Shale Shakers.
6- It is highly suitable for water-based mud, oil based mud and synthetic base mud.
7-It produces very less waste compared to other machines and produces much dryer end products
8- It can recover up to 95 percent of drilling fluids.

What Are the Functions of Cuttings Dryer of Kosun

Cuttings dryer

Cuttings dryer vent is one of the most important parts of cutting dryers. This part is used for many different activities.

For the purpose of drilling waste management, the vent which is present in the cutting dryer is very important along with all the other equipments. For this purpose we would also want to know what all are the functions of the vertical cutting vents. Here is the answer to that question.

cuttings dryer
cuttings dryer

As mentioned before, vertical cutting dryer is very important part of the cutting dryers and are crucial in shaker screens as they are specially designed for the cutting dryers. The major functioning of butting dryers is in the drilling mud fields. As drilling mud is one of the most vital part of drilling waste management understanding its working becomes really crucial. The vertical cuttings dryer makes the drilling mud process easier.

Functions
The vertical dryer sorts the mud and solids by drying them. This later on decreases the pressure of VFD decanter centrifuge and shale shaker. This enhances the efficiency of drilling waste management process. Using vertical cutting dryer can do miracles if used from the beginning. The functioning of the cuttings dryer does nit limits only to decreasing the pressure of decanter centrifuge and shale shaker.

The dryer helps a lot in enhancing the performance of vacuum degasser and mud cleaner . The vertical dryer overall increases the performance of equipment included in drilling waste management. Besides this the cutting dryer also saves the drilling environment.

The other important function of vertical cuttings dryer is drilling the whole mud work. The vertical cutting dryer is the key of successful mud waste management. The system of cutting dryer cooperates all the equipments closely that results a high working efficiency in the working process.

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Vertical Dryer: Core Equipment in Drilling Waste Management

Vertical Dryer

Vertical dryer is one of the most vital part of drilling waste management. These are smaller dryers that are designed for installation and processing of low volume drill cuttings. The cutting dryers play an important role in making the waste management process easy, efficient and eco-friendly.

The cutting dryers are either vertically or horizontally oriented in an conical basket centrifuge that is designed for reducing the content of drilling that is in liquid form. This helps them to make the disposal eco friendly. In the process of drill waste management the drill cuttings are moved to cutting dryers with the help of screw conveyer, cutting pump and so on.

vertical dryer
Vertical dryer

Features
The cutting dryer play an important role in improving the performances of low volume applications included in drill waste management. When there is a high torque due to low lubrication oils the machine automatically stops. It stands well in incorporate walkways that lift the hoist and are easy on maintenance. The motor of the cutting dryer is explosion proof that will save the workers from any mishaps. The control panel used for the machine is certified and of high quality. If you are looking for suit drilling application the cutting dryer is available in various sizes.

Benefits
The drill cutting dryer offers many benefits in drill waste management. The drill cutting dryers are highly efficient. They minimize the volume of drilling fluid and the and its discharge. For zero discharge application the drill cutting dryer significantly reduces the volume of fluids. The drill cutting dryer also recovers the mud losses. This will significantly reduce the drilling fluid cost. The cutting dryers are very important for a successful drill waste management. They will not only increase the efficiency of the process but also enhance the life of the equipments used in the process.

Vertical Cutting Dryer Popular World Widely

Vertical Cutting Dryer

Vertical Cutting dryer and vertical drilling is a device which uses the rotary force for production of centrifugal force for the purpose of releasing.

The appliance is widely popular all over the world for its effective drying and can make sure that work is carried out in a very efficient and faster manner. Main use of the device is to make sure that there is wastage of the drilled solids. And if the vertical cutting dryer is used properly then it will provide a lot of help in recovering the base fluid efficiently.

vertical cutting dryer
vertical cutting dryer by Kosun

Most of the times a vertical dryer can efficiently recover more than 95% of the fluids and make sure that work are carried out more efficiently. There are many benefits of having a vertical cutting dryer installed; here are some of the benefits.

1.    Rational Structure
Most of the vertical cutting dryer have a 3K planetary structure which is constructed on a bedplate and can make sure that you get the best efficiency. Bedplate of the dryer is then equipped with a annual angle which can slump the pit and also allow for a flexible adjustment directly in the direction of the drainage.

2.    Long service Life
Most of the cutting dryer spare parts are made from top quality materials which can make sure that the efficiency of the cutter is very good and it can bring out better output. Good quality spare parts are very important if the material which is being used is rigid and is rotated at a very high speed. As in higher speeds a lot of solid material is discharge, the centrifugal force is protected with the wear proof measures and thus you get a good result in the end.

3.    Trustworthy alternative
Input shaft of the differential is equipped with a good quality torque sensor which can carry out all the work with utmost easy and ensure that there is no spiral scrapping of the job.

Kosun with more than 20 years experience in shaker screen decanter centrifuge, shale shaker , drilling waste management system  ……

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Oilfield Drilling Waste Cutting Dryer of Kosun

Cutting Dryer

Cutting dryer that is to reduce the total volume of drill cutting and decrease the overall wastage. it will help in recovering the cutting fluids and result in a very cost effective way of enhancing the overall performance of the system.

Most of the operators are looking for ways to save up on the oil based or synthetic based drilling fluids to make the overall operation more cost efficient and environment friendly. To achieve this objective, using a cutting dryer can be very efficient as it can carry out the overall function in a very efficient manner without resulting in a lot of waste of cutting fluids.

vertical cutting dryer
Vertical cuttings dryer

Normal dryers will require you to have better collection systems, and increased man power to make sure that you get the most out of the working. For the purpose of cutting for a dryer which is located in the cutting area there can be a lot of degradation of cutting before the dryer actually reaches the dryer. If the cutting breaks down then bigger cutting surface can make recovery of the fluid less efficient and cause a lot of problems. This can also increase the total volume of the waste material which needs to be decomposed. All these factors can make the complete economic of the fluid recovery less efficient as many big equipments are needed to keep the system working.

Getting a good cutting dyer is very important as it can ensure that you get the best working for all your tools. Cutting dryer cannot just result in better productivity by can also make the system a lot more environment friendly. When there is good recycling in process then overall need of the drilling fluids will naturally decrease and you will have a better system in place that can carry out more efficient work.

The full range of Solids Control Equipment includes decanter centrifuge , shale shakershaker screen , mud cleaner, poorboy degasser, pumps, mud tank system and etc. Vertical centrifuge and the related screw pump and screw conveyor are under our drilling waste management equipment business scope.

We are looking forward to cooperation with you.

Vertical Cuttings Dryer, Cuttings Dryer From China Kosun

Vertical Cuttings Dryer

Vertical Cuttings Dryer (also called Verti-G Cutting Dryer) is a vertical type centrifuge that is undoubtedly one of the most effective waste management equipment for oil- or synthetic- based drilling operations. The cuttings dryer can effectively clean the drilled cuttings, recover the maximal drilling fluids and reduce the volumes of drilling waste that has to be transported from well site for disposal.

Vertical Cuttings Dryer
Vertical Cuttings Dryer

Vertical Cuttings Dryer makes use of a unique force to dry solids from oil and other base fluids. The steel vessel catches the wet solids due to its stainless nature. The dry wastes are removed by the angles attached to the machine that rotate slightly slower than the bowl whereas liquid is thrown out through the bowl openings.

The major components of the Vertical cuttings Dryer;
1- Basket Screen
2- Air Knife System
3- Screw Conveyor
4- Fresh Water Flushing System
5- High Chrome Anti- Abrasive Flights
6- Positive Pressurized electric control cabinet with PLC + VFD operation.

Kosun vertical cutting dryer can feed at 30 to 50 ton one hour with 420 G’ operating at 900-RPM rotation.
The Vertical Cuttings Dryer (also called Verti-G Cutting Dryer) is a vertical type centrifuge that is undoubtedly one of the most effective drilling waste management equipment for oil- or synthetic- based drilling operations. The cuttings dryer can effectively clean the drilled cuttings, recover the maximal drilling fluids and reduce the volumes of drilling waste that has to be transported for disposal.

Vertical cutting dryers are effective equipments to reduce the price and create better efficiency. However, TDU can also be used for the similar work if the local environment policy allows 5 % OOC standards. Vertical cutting dryers are installed to recycle the valuable drilling fluids and re-use it by shifting into active mud system for drilling.

Kosun with more than 20 years experience in solid control system. KOSUN has always been persisting in the two principles: one is Quality First and the other is Customer Oriented. Welcome contact us!

Vertical Cuttings Dryer Replacement to TDU

Vertical Cuttings Dryer

The Vertical Cuttings Dryer (also called Verti-G Cutting Dryer) is a vertical type centrifuge that is undoubtedly one of the most effective waste management equipment for oil- or synthetic- based drilling operations. The vertical cuttings dryer can effectively clean the drilled cuttings, recover the maximal drilling fluids and reduce the volumes of drilling wastes that has to be transported from well site for disposal.

vertical cutting dryer
vertical cutting dryer

Vertical cutting dryers are effective equipments to reduce the price and create better efficiency. However, TDU can also be used for the similar work if the local environment policy allows 5 % OOC standards. Vertical cutting dryers are installed to recycle the valuable drilling fluids and re-use it by shifting into active mud system for drilling.

TDU should only be used when extremely necessary as they release many harmful chemicals to the land. After the treatment of TDU, the OOC can be controlled within 1 % and the remaining ashes can be utilized to make bricks used in construction.

Kosun Thermal desorption unit (TDU) – It utilizes thermal energy to treat the oily contents. Normally, the materials treated by TDU, the solids control should be no less than 40%. Otherwise, it cannot be spilled well in the furnace.

The kind of waste sludge that can be treated by Kosun Thermal desorption unit (TDU) consists of;

All oil type solids whose vaporization point is below 420 degree centigrade could be treated with this system. The oil type solids above mentioned is oil waste and a certain amount solids, like mixture of mud and sand. The pyrolysis furnace roller in this design heat the material and the material is pushed forward by shoveling plates welled with a certain angle on the roller’s inner wall. If the material were only oily mud, the spilling character would be lower.
TDU’s cannot replace Vertical Cuttings Dryer.