What Are the Functions of Cuttings Dryer of Kosun

Cuttings dryer

Cuttings dryer vent is one of the most important parts of cutting dryers. This part is used for many different activities.

For the purpose of drilling waste management, the vent which is present in the cutting dryer is very important along with all the other equipments. For this purpose we would also want to know what all are the functions of the vertical cutting vents. Here is the answer to that question.

cuttings dryer
cuttings dryer

As mentioned before, vertical cutting dryer is very important part of the cutting dryers and are crucial in shaker screens as they are specially designed for the cutting dryers. The major functioning of butting dryers is in the drilling mud fields. As drilling mud is one of the most vital part of drilling waste management understanding its working becomes really crucial. The vertical cuttings dryer makes the drilling mud process easier.

Functions
The vertical dryer sorts the mud and solids by drying them. This later on decreases the pressure of VFD decanter centrifuge and shale shaker. This enhances the efficiency of drilling waste management process. Using vertical cutting dryer can do miracles if used from the beginning. The functioning of the cuttings dryer does nit limits only to decreasing the pressure of decanter centrifuge and shale shaker.

The dryer helps a lot in enhancing the performance of vacuum degasser and mud cleaner . The vertical dryer overall increases the performance of equipment included in drilling waste management. Besides this the cutting dryer also saves the drilling environment.

The other important function of vertical cuttings dryer is drilling the whole mud work. The vertical cutting dryer is the key of successful mud waste management. The system of cutting dryer cooperates all the equipments closely that results a high working efficiency in the working process.

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Vertical Dryer: Core Equipment in Drilling Waste Management

Vertical Dryer

Vertical dryer is one of the most vital part of drilling waste management. These are smaller dryers that are designed for installation and processing of low volume drill cuttings. The cutting dryers play an important role in making the waste management process easy, efficient and eco-friendly.

The cutting dryers are either vertically or horizontally oriented in an conical basket centrifuge that is designed for reducing the content of drilling that is in liquid form. This helps them to make the disposal eco friendly. In the process of drill waste management the drill cuttings are moved to cutting dryers with the help of screw conveyer, cutting pump and so on.

vertical dryer
Vertical dryer

Features
The cutting dryer play an important role in improving the performances of low volume applications included in drill waste management. When there is a high torque due to low lubrication oils the machine automatically stops. It stands well in incorporate walkways that lift the hoist and are easy on maintenance. The motor of the cutting dryer is explosion proof that will save the workers from any mishaps. The control panel used for the machine is certified and of high quality. If you are looking for suit drilling application the cutting dryer is available in various sizes.

Benefits
The drill cutting dryer offers many benefits in drill waste management. The drill cutting dryers are highly efficient. They minimize the volume of drilling fluid and the and its discharge. For zero discharge application the drill cutting dryer significantly reduces the volume of fluids. The drill cutting dryer also recovers the mud losses. This will significantly reduce the drilling fluid cost. The cutting dryers are very important for a successful drill waste management. They will not only increase the efficiency of the process but also enhance the life of the equipments used in the process.

Vertical Cutting Dryer Popular World Widely

Vertical Cutting Dryer

Vertical Cutting dryer and vertical drilling is a device which uses the rotary force for production of centrifugal force for the purpose of releasing.

The appliance is widely popular all over the world for its effective drying and can make sure that work is carried out in a very efficient and faster manner. Main use of the device is to make sure that there is wastage of the drilled solids. And if the vertical cutting dryer is used properly then it will provide a lot of help in recovering the base fluid efficiently.

vertical cutting dryer
vertical cutting dryer by Kosun

Most of the times a vertical dryer can efficiently recover more than 95% of the fluids and make sure that work are carried out more efficiently. There are many benefits of having a vertical cutting dryer installed; here are some of the benefits.

1.    Rational Structure
Most of the vertical cutting dryer have a 3K planetary structure which is constructed on a bedplate and can make sure that you get the best efficiency. Bedplate of the dryer is then equipped with a annual angle which can slump the pit and also allow for a flexible adjustment directly in the direction of the drainage.

2.    Long service Life
Most of the cutting dryer spare parts are made from top quality materials which can make sure that the efficiency of the cutter is very good and it can bring out better output. Good quality spare parts are very important if the material which is being used is rigid and is rotated at a very high speed. As in higher speeds a lot of solid material is discharge, the centrifugal force is protected with the wear proof measures and thus you get a good result in the end.

3.    Trustworthy alternative
Input shaft of the differential is equipped with a good quality torque sensor which can carry out all the work with utmost easy and ensure that there is no spiral scrapping of the job.

Kosun with more than 20 years experience in shaker screen decanter centrifuge, shale shaker , drilling waste management system  ……

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Oilfield Drilling Waste Cutting Dryer of Kosun

Cutting Dryer

Cutting dryer that is to reduce the total volume of drill cutting and decrease the overall wastage. it will help in recovering the cutting fluids and result in a very cost effective way of enhancing the overall performance of the system.

Most of the operators are looking for ways to save up on the oil based or synthetic based drilling fluids to make the overall operation more cost efficient and environment friendly. To achieve this objective, using a cutting dryer can be very efficient as it can carry out the overall function in a very efficient manner without resulting in a lot of waste of cutting fluids.

vertical cutting dryer
Vertical cuttings dryer

Normal dryers will require you to have better collection systems, and increased man power to make sure that you get the most out of the working. For the purpose of cutting for a dryer which is located in the cutting area there can be a lot of degradation of cutting before the dryer actually reaches the dryer. If the cutting breaks down then bigger cutting surface can make recovery of the fluid less efficient and cause a lot of problems. This can also increase the total volume of the waste material which needs to be decomposed. All these factors can make the complete economic of the fluid recovery less efficient as many big equipments are needed to keep the system working.

Getting a good cutting dyer is very important as it can ensure that you get the best working for all your tools. Cutting dryer cannot just result in better productivity by can also make the system a lot more environment friendly. When there is good recycling in process then overall need of the drilling fluids will naturally decrease and you will have a better system in place that can carry out more efficient work.

The full range of Solids Control Equipment includes decanter centrifuge , shale shakershaker screen , mud cleaner, poorboy degasser, pumps, mud tank system and etc. Vertical centrifuge and the related screw pump and screw conveyor are under our drilling waste management equipment business scope.

We are looking forward to cooperation with you.

Vertical Cuttings Dryer, Cuttings Dryer From China Kosun

Vertical Cuttings Dryer

Vertical Cuttings Dryer (also called Verti-G Cutting Dryer) is a vertical type centrifuge that is undoubtedly one of the most effective waste management equipment for oil- or synthetic- based drilling operations. The cuttings dryer can effectively clean the drilled cuttings, recover the maximal drilling fluids and reduce the volumes of drilling waste that has to be transported from well site for disposal.

Vertical Cuttings Dryer
Vertical Cuttings Dryer

Vertical Cuttings Dryer makes use of a unique force to dry solids from oil and other base fluids. The steel vessel catches the wet solids due to its stainless nature. The dry wastes are removed by the angles attached to the machine that rotate slightly slower than the bowl whereas liquid is thrown out through the bowl openings.

The major components of the Vertical cuttings Dryer;
1- Basket Screen
2- Air Knife System
3- Screw Conveyor
4- Fresh Water Flushing System
5- High Chrome Anti- Abrasive Flights
6- Positive Pressurized electric control cabinet with PLC + VFD operation.

Kosun vertical cutting dryer can feed at 30 to 50 ton one hour with 420 G’ operating at 900-RPM rotation.
The Vertical Cuttings Dryer (also called Verti-G Cutting Dryer) is a vertical type centrifuge that is undoubtedly one of the most effective drilling waste management equipment for oil- or synthetic- based drilling operations. The cuttings dryer can effectively clean the drilled cuttings, recover the maximal drilling fluids and reduce the volumes of drilling waste that has to be transported for disposal.

Vertical cutting dryers are effective equipments to reduce the price and create better efficiency. However, TDU can also be used for the similar work if the local environment policy allows 5 % OOC standards. Vertical cutting dryers are installed to recycle the valuable drilling fluids and re-use it by shifting into active mud system for drilling.

Kosun with more than 20 years experience in solid control system. KOSUN has always been persisting in the two principles: one is Quality First and the other is Customer Oriented. Welcome contact us!

Vertical Cuttings Dryer Replacement to TDU

Vertical Cuttings Dryer

The Vertical Cuttings Dryer (also called Verti-G Cutting Dryer) is a vertical type centrifuge that is undoubtedly one of the most effective waste management equipment for oil- or synthetic- based drilling operations. The vertical cuttings dryer can effectively clean the drilled cuttings, recover the maximal drilling fluids and reduce the volumes of drilling wastes that has to be transported from well site for disposal.

vertical cutting dryer
vertical cutting dryer

Vertical cutting dryers are effective equipments to reduce the price and create better efficiency. However, TDU can also be used for the similar work if the local environment policy allows 5 % OOC standards. Vertical cutting dryers are installed to recycle the valuable drilling fluids and re-use it by shifting into active mud system for drilling.

TDU should only be used when extremely necessary as they release many harmful chemicals to the land. After the treatment of TDU, the OOC can be controlled within 1 % and the remaining ashes can be utilized to make bricks used in construction.

Kosun Thermal desorption unit (TDU) – It utilizes thermal energy to treat the oily contents. Normally, the materials treated by TDU, the solids control should be no less than 40%. Otherwise, it cannot be spilled well in the furnace.

The kind of waste sludge that can be treated by Kosun Thermal desorption unit (TDU) consists of;

All oil type solids whose vaporization point is below 420 degree centigrade could be treated with this system. The oil type solids above mentioned is oil waste and a certain amount solids, like mixture of mud and sand. The pyrolysis furnace roller in this design heat the material and the material is pushed forward by shoveling plates welled with a certain angle on the roller’s inner wall. If the material were only oily mud, the spilling character would be lower.
TDU’s cannot replace Vertical Cuttings Dryer.

HI-G Cuttings Dryer is testing in Onsite Drilling Field

HI-G Cuttings Dryer

HI-G Cuttings Dryer is a vertical type centrifuge that is undoubtedly one of the most effective drilling waste management equipment for oil- or synthetic- based drilling operations.

HI-G Cuttings Dryer can effectively clean the drilled cuttings, recover the maximal drilling fluids and reduce the volumes of drilling waste that has to be transported from well site for disposal.

HI-G Cuttings Dryer for sale
HI-G Cuttings Dryer

HI-G Cuttings Dryer makes use of a unique force to dry solids from oil and other base fluids. The steel vessel catches the wet solids due to its stainless nature. The dry wastes are removed by the angles attached to the machine that rotate slightly slower than the bowl whereas liquid is thrown out through the bowl openings.

The main motor and oil pump motor are interlinked with each other, which aids in avoiding the start of the main motor prior to starting the pump motor.
The major components of the Verti-G cuttings Dryer;
1- Basket Screen
2- Air Knife System
3- Screw Conveyor
4- Fresh Water Flushing System
5- High Chrome Anti- Abrasive Flights
6- Positive Pressurized electric control cabinet with PLC + VFD operation.

Kosun cutting dryer can feed at 30 to 50 ton one hour with 420 G’ operating at 900-RPM rotation.
Verti-G cutting dryer makes use of gravity feed, pneumatic transfer via clean cut collection and transportation system, vacuum transfer, and screw conveyors.

The Vertical cuttings dryer is highly adaptable considering the cost and expenses incurred during its installation and maintenance charges. It has a better plan than expensive drilling methods and makes use of the waste products such as mud.

They are comparatively cheaper machines as it produces a very less amount of waste and unused solids and produces finer solids in oil and synthetic base drilling fluids, which can be very profitable for small business groups and organizations. It is the cheapest and most effective method to employ.

KOSUN Vertical Cutting Dryer : Core Equipment in Drilling Waste Management

KOSUN Vertical Cutting Dryer

KOSUN Vertical Cutting Dryer is well known with high quality and best after service sales.

KOSUN Vertical Cutting Dryer can effectively recover the liquid phase in drilling cuttings, making the solid phase become very dry. It is suitable for water-base mud, oil-base mud and synthetic base mud.

In drilling operations large quantities of drilling cuttings are obtained as a result of drilling deep beneath the ocean surface or on the ground to extract the fossil fuel or oil as we commonly know it.

The drilling operations typically yield two kinds of waste – drilling fluids and drilling cuttings. While drilling fluids like mud are used intentionally to aid the process of drilling through well-drilling method, drilling cuttings are the byproduct of the process. This mix of fluid and solid is brought to the surface for further treatment. The separation of two is carried out with mechanical means, the core equipment in the process being a “ Cutting Dryer ”.

 

KOSUN Vertical Cutting Dryer for sale
KOSUN Vertical Cutting Dryer

Before we understand the process better, let us look into the need for this drilling waste management, why so much importance is attached with such an ordinary task? Well, the answer is much more complicated than you would expect.

The oil and gas wells have been drilled for over a century now and the companies and authorities have grown more aware of the environmental impact of the drilling waste management. Stricter rules and regulations are deployed to companies that has prompted the researchers to find out better ways of dealing with this drilling waste. Naturally the stakes are high for all the parties involved.

One of the most modern approaches of dealing with drilling waste management is returning the drilling cutting waste back to the deep zone where they originally came from – the deep reservoirs, and there are various equipments deployed for supporting the process but before the disposal it is imperative that the drilling cuttings are well treated for the removal of any harmful drilling elements. The usage of cutting dryers makes that possible.

What it does is separate the fluid from the drilling cuttings in a most efficient way, to recover the oil on cuttings and leave remaining waste more suitable for further disposal. So it will be fair to conclude that the cutting dryers are actually at the heart of drilling waste management process.

Some of other traditional methods of drilling waste disposal are: land-spreading and land-farming, evaporation and burial onsite, underground injection, incineration and other thermal treatment, bioremediation and composting, and reuse and recycling.

Cuttings Dryer of Kosun Delivery to Kazakhstan

Cuttings Dryer

Cuttings dryer that come from Kosun will delivery to Kazakhstan recently.

As a leader brand among in solid control of drilling waste management in addition to Beijing, America, Xi’an, Russia. Kosun continuely develop new products to meet market demands. Quality control, customer experience,after sales service and manafacturing management.

cutting dryer
cuttings dryer

After years of continuous efforts, Kosun open up the markert and export a large number of solid control equipment to foreign markets. We will focus on Russia, the US market. So many oil drilling company production.

Cuttings dryer are designed by customers actual needs. In the system design process and equipment configuration on both the cost and processing results. Achieve the best processing results with the lowest cost under customer requirements.

We have more than $ 3 million equipment will delivery to Russia past. A drilling company has purchased four sets of vertical cutting dryers for drilling waste management system and 12 settling centrifuges for solid control. Many devices have been working for more than 3 years and customers will be satisfied with the performance of the work. We also have some west Africa customers.

According to customer oriented, KOSUN will provied the most suitable products for customers according to their practical requirements and provide them with reliable and high-quality products.

Vertical cutting dryer is quite popular by customer at home and abroud with abundant technological strength and perfect after-sales service system. KOSUN is looking forward to negotiation and cooperation with you!

Kosun will integrate global resources, embark on the Chinese market, provide a full range of one-stop oil drilling fluid solid control products and drilling waste treatment products, solutions and a high sense of responsibility and sustainable innovation services, employees, customers and shareholders, and Customer satisfaction for the KOSUN people’s eternal pursuit.

Kosun products won’t let you down. Please contact us as long as  you need.

 

 

 

 

 

 

 

 

VERTI-G Cuttings Dryer For Sale From Kosun Solids

VERTI-G Cuttings Dryer

VERTI-G cuttings dryer are also called as centrifuge, are efficient solid-liquid separation equipments, from the feed device, washing equipment,filter silo,separation system, transmission,  and electronic control devices.

VERTI-G cuttings dryer are the core equipment for drilling waste management unit, which are the necessary part for drilling environment protection projects.

VERTI-G cuttings dryer for sale
VERTI-G cuttings dryer

There are two different types of Kosun vertical cutting dryer , the VC-800 cutting dryer and the VC-1000 vertical cutting dryer, all using high-speed vertical centrifuges for maximum liquid / solid separation in large quantities; it is used with Solvedrilling The dryer is the same. With new design and high quality assurance, the WestPetro cutting dryer offers key advantages for operators to meet the stringent environmental conditions of cutting and oil drilling.

The VERTI-G cutting dryer has the most advanced design and can handle a different amount of cutting and fluid, usually up to 60 tons per hour. The dried solids discharged from the dryer are usually wetted by ≤ 5% of the oil content.

By recycling mud in cuttings, vertical dryer can decrease drilling costs and lessen environmental pollution. Processing capacity of 40-60T / h, after treatment of cuttings oil content (OOC) can be reduced to 5% (w / w) the following, Meet for international emission standards and environmental requirements. Vertical centrifuges can also be used for drilling waste management on land and offshore drilling waste.

We manufacture Vertical Cutting Dryer Equipment and Drilling Waste Management Equipment for more than 20 years experience with API, IADC, ISO and CE certificated.

Kosun will integrate global resources, embark on the Chinese market, provide a full range of one-stop oil drilling fluid solid control products and waste treatment products, solutions and a high sense of responsibility and sustainable innovation services, employees, customers and shareholders, and Customer satisfaction for the KOSUN people’s eternal pursuit.

In 2017, KOSUN will continue to make a stage pose with a series of typical products we are expecting your visit!