Air Flotation Solution of Oily Sludge Separating System

Air Flotation Solution of Oily Sludge Separating System 

Air Flotation Solution of Oily Sludge Separating System
Air Flotation Solution of Oily Sludge Separating System

In recent years, along with higher and higher requirements of the State’s environmental regulations, and increasing environmental law enforcement efforts, the pollution control over and resource utilization of solid waste generated during production have been a significant problem in the petroleum industry. Oily sludge has been listed in the used mineral oil (Class HW08) of the National Catalogue of Hazardous Wastes, and meanwhile relevant laws, like the Cleaner Production Promotion Law of PRC and the Prevention and Control of Environment Pollution Caused by Solid Wastes, require that oily sludge must be harmlessly treated.

KOSUN Environmental follows closely the national policies, energetically develops environment-friendly sludge treatment and soil remediation equipment by integrating vibrating separation, centrifugal separation technologies and fluid mechanics to solve the solid-liquid separation during the environmental waste treatment, reduces the pollutant discharge, recycles available resources and meets the local government’s discharge standards and environmental requirements by dint of the subsequent processing functions.

Xi’an KOSUN Environmental Engineering Co., Ltd.

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

http://www.kosunscreen.com

http://kosuncentrifuge.com

http://kosunshaker.com

http://kosun-service.com

http://hankoresources.com

http://www.cuttingsdryer.com

River channel sludge treatment system

Along with the economic development, people have higher requirements on living environment. There are numerous water environments in the polluted regions in China urgently needing to be remediated. Traditional river channel sludge treatment methods cannot meet the demands of people on environmental protection any longer, so the environmental river channel sludge treatment technology emerges at the right moment. In recent years, BRRD series Black Rhino environmental river channel sludge treatment equipment, independently developed by KOSUN Environmental has been widely applied to environmental dredging field of rivers, lakes, reservoirs, etc. Moreover, we can customize the optimal integrated solution to river channel sludge treatment according to the field hydrogeological conditions.

Applications of river channel sludge treatment technology:

(1) River sediment disposal in cities and downtowns;

(2) Sediment disposal of urban landscape lakes and drinking water sources;

(3) Reservoir sediment disposal;

(4) River channel regulation and river sludge disposal technology.

KOSUN Environmental river channel sludge treatment technology covers pretreatment, washing and sieving, dewatering, tail water treatment, sediment stabilization, etc. When various materials are treated and reach the standard, the clean sand will backfill into the river channel, and the dewatered sediment will undergoes treatment. KOSUN Environmental sludge treatment technology includes such eight modules as pretreatment unit, desanding unit, desilting unit, dewatering unit, sewage treatment unit, clean water storage unit, solidification unit and chemicals unit.

KOSUN River Channel Sludge Treatment Site – Yantai Shandong – China

In October 2017, KOSUN Environmental Black Rhino BRRD series River Channel Sludge Treatment Equipment facilitated the local riverway dredging project in Yantai, Shandong. In the project, Black Rhino riverway dredging system, designed and manufactured by KOSUN Environmental, treated about 40,000m3 bottom mud polluted by medium and severe heavy metal and shortened the period of river regulation. A large amount of polluted river sand was backfilled into the river channel after being purified by the system, which effectively reduced the subsequent treatment cost of the project.

Xi’an KOSUN Environmental Engineering Co., Ltd.

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

http://www.kosunscreen.com

http://kosuncentrifuge.com

http://kosunshaker.com

http://kosun-service.com

http://hankoresources.com

http://www.cuttingsdryer.com

Reservoir Sediment Disposal System

Sediment is one of the three environmental factors of the water ecosystem. It assumes the dual functions of receiving external pollutants and releasing nutrients into the water. It plays an important role in the material circulation and energy flow of the water ecosystem. Sediment is composed of a large amount of nutrients, and as it accumulates, it will have an important impact on benthic organisms that live in it. At present, Reservoir Sediment Disposal mainly includes physical, chemical and biological remediation methods.

Reservoir Sediment Disposal
Reservoir Sediment Disposal

In recent years, BRRD series Black Rhino environmental Reservoir Sediment Disposal System, independently developed by KOSUN Environmental has been widely applied to environmental dredging field of rivers, lakes, reservoirs, etc. Moreover, we can customize the optimal integrated solution to Sediment Disposal according to the field hydrogeological conditions.

KOSUN Environmental Reservoir Sediment Disposal technology covers pretreatment, washing and sieving, dewatering, tail water treatment, sediment stabilization, etc. When various materials are treated and reach the standard, the clean sand will backfill into the river channel, and the dewatered sediment will undergoes treatment.

KOSUN Environmental Reservoir Sediment Disposal technology includes such eight modules as pretreatment unit, desanding unit, desilting unit, dewatering unit, sewage treatment unit, clean water storage unit, solidification unit and chemicals unit.

Xi’an KOSUN Environmental Engineering Co., Ltd.

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

http://www.kosunscreen.com

http://kosuncentrifuge.com

http://kosunshaker.com

http://kosun-service.com

http://hankoresources.com

http://www.cuttingsdryer.com

 

KOSUN Oilfield Combined Station Sludge Treatment Solutions

KOSUN Oilfield Combined Station Sludge Treatment Solutions:

-Air Flotation Solution of Oily Sludge Separating & Recycling System

-Oily Sludge Skid-mounted Treatment System

-Electric Radiation Thermal Desorption Treatment Process

In recent years, along with higher and higher requirements of the State’s environmental regulations, and increasing environmental law enforcement efforts, the pollution control over and resource utilization of solid waste generated during production have been a significant problem in the petroleum industry. Oily sludge has been listed in the used mineral oil (Class HW08) of the National Catalogue of Hazardous Wastes, and meanwhile relevant laws, like the Cleaner Production Promotion Law of PRC and the Prevention and Control of Environment Pollution Caused by Solid Wastes, require that oily sludge must be harmlessly treated.

KOSUN Environmental follows closely the national policies, energetically develops environment-friendly sludge treatment and soil remediation equipment by integrating vibrating separation, centrifugal separation technologies and fluid mechanics to solve the solid-liquid separation during the environmental waste treatment, reduces the pollutant discharge, recycles available resources and meets the local government’s discharge standards and environmental requirements by dint of the subsequent processing functions.

Applications of KOSUN Oily Sludge Treatment:

-Drilling waste mud

-Oily Sludge in Tank Bottom at Oil Field United Station

-Oilfield Failed Oil

-Natural Settling Dewatering Intermediate Sediment Isolation Layer at Oil Field United Station

-Deoiling Treatment on Drilling Oil-base Mud at Oil Field

-Oily Sludge of Steamship Fuel Oil and Lubricating Oil Discharged by Separator

-Waste Machinery Oil and Emulsified Oil Treatment

-Coal Tar in Coal Chemical Industry

-Waste Water of Fracturing Fluid and Flowback Fluid

-Ageing Oil at Oil Field United Station

-Complicated Mixed Oily Sludge in Industrial Oily Sludge Dump Pit at Oil Field

-Oily Scum Generated in Oilfield Water Treatment

-Oily Sludge in Bottom of Ocean Shipping Oil Tanker

-Oily Sludge Treatment at Oil Chemical Plant

-Oily Scum and Bottom Sediment in Water Treatment at Oil Refinery

-Other Mineral Oil Sludge Treatment

 

Xi’an KOSUN Environmental Engineering Co., Ltd.

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

http://www.kosunscreen.com

http://kosuncentrifuge.com

http://kosunshaker.com

http://kosun-service.com

http://hankoresources.com

http://www.cuttingsdryer.com

 

KOSUN low-temperature solids control system sold to CKK

In April 2018, KOSUN won the bid of Russian CCK (Siberian Oil Service Company) bidding project. In the winning bidder, KOSUN will be responsible for the completion of the construction of the low-temperature mud solids control system. The system will offers services to Irkutsk Oil Company. CCK is a Siberian oil service company and one of the well-known drilling service companies in Russia.

low temperature solids control systemlow temperature solids control system
low temperature solids control system

KOSUN has provided low-temperature mud solids control equipment and solid control systems for customers in Russia and Central Asia for 10 consecutive years. KOSUN brand is a well-known solid-control equipment brand in the Russian language. This cooperation is a continuation of the good performance of KOSUN’s low temperature solids control system in the Russian market, and is also a recognition of KOSUN’s environmental protection products and services.

The low temperature solids control system is a special geographical mud solids control system that is specially designed for customers according to the requirements of cryogenic drilling in the polar region (-40 degrees below zero). Compared with the conventional drilling rig system, the low-temperature solids control system imposes more stringent requirements on the system design, material selection, process design, etc., and is in fact a higher level of comprehensive solution for mud processing under low temperature conditions.

KOSUN has always been committed to creating better products for customers, aiming at the international market, and has obtained corresponding API certificates, EU certificates and Russian market access certificates and other qualifications. It has successively supplied more than 100 sets of solid control systems to the international market.

KOSUN Vertical Cuttings Dryer used in Water-based Mud Field

Vertical Cuttings Dryer provides operators a important advantage in meeting more and more tight environmental rules for cuttings disposal. The flow of cuttings into the VERTI-G appliance is PLC-controlled and unceasingly fed to yield optimum liquid/ solid separation. Once cuttings area unit introduced into the dryer’s charge hopper, wide spaced, severally adjustable flights unceasingly direct cuttings to the shaker screen surface.

vertical cuttings dryer

KOSUN G2 vertical cuttings dryer VC2000 serve successfully in water-based mud field and it is the first cuttings dryer successfully applied in water-based mud treatment so far in the world. VERTI-G Cuttings Dryers is very efficient and long lasting as these products are manufactured using high-grade stainless steel obtained from the top vendors. To meet the requirements of our valued clients, we are able to offer these products in various specifications.

The Vertical Cuttings Dryer makes its contribution with its innovative process after the shale shaker completes its task. Cuttings that pass over the shaker typically have an average of 30% to 50% ROC (Retention on Cuttings) when they enter the proprietary auger system and begin to cycle through the VERTI-G cuttings dryer. The initial processing is done with a vertical cutting dryer that utilizes centrifugal force to take advantage of their differing densities to separate the largest portion of the remaining drilling fluid from the cuttings. The processed cuttings are discharged from the vortex dryer into the adjacent shale bin, and then have an average ROC between 4% and 7% once processing is complete. This ROC percentage represents cuttings suitable for immediate disposal requiring minimal if any further stabilization. Processed waste material is lighter, less toxic and is a more cost-efficiency.

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

http://www.kosunscreen.com

http://kosuncentrifuge.com

http://kosunshaker.com

http://kosun-service.com

http://hankoresources.com

http://www.cuttingsdryer.com

Wash mine mud separation system

KOSUN is known as one of the separation solution provider. One of the fields where KOSUN’s solution can be applied is Wash mine mud separation. In some mining area, the operators use high pressure water to flush the ore to get the small size ore quickly, while the problem is the ore need to be separated out from the water. Dewatering equipment is needed to do this job.

kOSUN Wash mine mud separation system is the most advanced technolog ical products in the world. It can meet the environ mental requirements on urban construction and processing. It can aso save construction costs, reduce mud emissions and reduce environmental pollution. It is an economical, efficient and environment-friendly necessary construction equipment.The market demand of environ mental Wash mine mud separation system will be increasing.

Advantages of  KOSUN Wash mine mud separation system:

-Simple and useful treatment process , as well as convenient installation, operation and maintenance;

-Modular and integrated design, transportation and installation subject to standard container size, foldable operating platform, compact structure, small footprint and flexible field use;

-Adjustable G-force of shale shaker, screen panel angle and mesh size, strong overall system adaptability and easier treatment of materials from various formations;

-Meet various power specifications as per construction needs, and even generator set can be used for operation;

-The whole system is skid-mounted integrated system and can be also changed into vehicle-mounted mobile treatment units.

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

http://www.kosunscreen.com

http://kosuncentrifuge.com

http://kosunshaker.com

http://kosun-service.com

http://hankoresources.com

http://www.cuttingsdryer.com

Introduction of Drilling Cuttings Collection Box

Drilling Cuttings Collection Box is widely used in drilling sites. Drilling debris and other wastes generated during the drilling operation are collected and stored in a drill chip collection box and transported to a centralized treatment facility by means of a crane or a forklift truck for centralized treatment. The operation is safe, convenient and cost-effective. Drilling operations provide a convenient and regular operation process. At present, KOSUN design and production high-quality Drilling Cuttings Collection Box, and customized according to customer demand design.

Features Advantages of KOSUN Drilling Cuttings Collection Box:

  1. Large import and export and design with a tilt angle, more convenient and safe collection and dumping debris.
  2. High-quality rubber sealed roof, effectively prevent debris spill.
  3. Large effective capacity, smaller footprint, saving drilling costs.
  4. Stackable structure design allows to increase the capacity of the case without increasing the floor area.
  5. Reasonable height design, eliminate potentially dangerous working height.
  6. Reliable and convenient lifting design, to ensure safe and efficient lifting equipment.
  7. Liquid discharge hole, completely draining objects inside the box, easy to wash and clean.

Technical Parameters of KOSUN Drilling Cuttings Collection Box:

Model YXG-2.2
Effective volume 2.2 m3
Weight 1.22 T
Size 2250×1650×1355mm
Design Standards DNV 2.7-1/EN12079

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

http://www.kosunscreen.com

http://kosuncentrifuge.com

http://kosunshaker.com

http://kosun-service.com

http://hankoresources.com

http://www.cuttingsdryer.com

VC-1000 Series Vertical Centrifuge

In today’s world, where the industry is evolving instantly, the need for better , lighter and easier to manage equipment is what all the customers is looking for. The VC-1000 Series Vertical Centrifugeis being designed mainly for the Oil Base Mud operations (OBM) and with the high cost of these operations there is a  need for equipment which affect the 3 main factors:
-Cost
-Environment
-Preserving the drilling fluids

In designing the VC-1000 Series Vertical Centrifuge, the main objective were developing an equipment capable of:
-improving the separation efficiency compared to the usual solid control equipment
-reducing the amount of waste volume Produced
-saving the cost and the customer budget
-An easy to use and maintain equipment were all the parts are accessible and can be cleaned and maintained
-The safety of the operators and the personnel involved in the operation

VC-1000 Series Vertical Centrifuge
VC-1000 Series Vertical Centrifuge

VC- 1000, THE OPTIMUM FORMULA
What is the optimum formula? The optimum formula is the price vs quality ratio which define the value of any proposed equipment. The customers have been in a continuous search for the best quality against the price they will pay for the equipment.

How this formula has been reached? The challenges for ES-KSN were creating the balance between the quality and the cost of this equipment on the customers. ES-KSN capitalized on its close and continues work with its customers in different countries/regions, to reach a balance between the quality and the production cost of this equipment.

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

http://www.kosunscreen.com

http://kosuncentrifuge.com

http://kosunshaker.com

http://kosun-service.com

http://hankoresources.com

http://www.cuttingsdryer.com

Water-base Mud Zero Discharge Treatment

Water-base Mud Zero Discharge Treatment Operating principles:
Water-base mud cuttings enter the top hopper of vertical centrifuge and fall onto its internal separation area. The internal cone rotates at a high speed of 900RPM and generates a centrifugal force of 430G. For density difference between liquid and solids, mud is hurled out of surface of drilling cuttings and passes through screens, and solids are retained inside the screens. And then, liquid is discharged from the liquid outlet and dry solids are discharged from the bottom of equipment.

Water-base Mud Zero Discharge Treatment
Water-base Mud Zero Discharge Treatment

Water-base Mud Zero Discharge Treatment Features & Benefits:
-Efficient solid-liquid separation. Liquid content of treated solids is up to national and industrial standards.
-Effective recovery of treated liquid for recycling in drilling solids control system.
-Greatly reduce solid discharge volume, drilling fluid cost and waste management cost.
-Meet field operation requirements on zero discharge of drilling waste.
-Rotate at a high speed of 900RPM to generate a centrifugal force of 430G and effectively separate liquid from cuttings.
-Flights coated with wear-resistant material and metal screens for longer service life.
-Intelligent pulse jet control system effectively prevents screen blockage.
-Separate oil circuit lubricating and cooling system for simple and reliable operation.
-Integrated programmable control system for safe and convenient operation.
-Feed/discharge ports can be equipped with screw conveyors to facilitate drilling cuttings conveying and continuous equipment operation.

Treatment Effects of Vertical Centrifuge:
For oil-base and synthetic-base mud: water content of solids treated by the vertical centrifuge is below 6%.
For water-base mud: water content of solids treated by the vertical centrifuge is within 5%~8%.

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

http://www.kosunscreen.com

http://kosuncentrifuge.com

http://kosunshaker.com

http://kosun-service.com

http://hankoresources.com

http://www.cuttingsdryer.com