KOSUN mud zero discharge equipment -VC series of Vertical Cuttings Dryer

Are you looking to better manage waste cuttings for your operation utilizing a Vertical Cuttings Dryer? KOSUN’s Vertical Cuttings Dryer continues to be the industry choice as the most reliable and efficient solution when dealing with waste cuttings.

The drilling cuttings dryer (also known as rock cuttings dryer) produced by KOSUN is a single-stage continuous vertical scraper discharge centrifuge, also called a vertical drying centrifuge. It is an important piece of equipment for the mud zero discharge treatment of drilling waste in the oilfield. By centrifugal separation principle, it separates the solid and liquid phases. The cuttings dryer can effectively recover the liquid phase components in the drilling cuttings, making the solid phase exceptionally dry. And it can recycle the mud in the cuttings, performing particularly well in the treatment of oil-based mud and synthetic-based mud cuttings. So this helps reduce drilling costs and environmental pollution.

Different models of the dryer have processing capacities ranging from approximately 20 to 60 tons per hour. The oil content in the processed cuttings is below 5% (w/w) (OOC≤5%), meeting international emission standards and environmental requirements. It is suitable for cuttings treatment in both onshore and offshore drilling operations.

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The operation and maintenance of a vertical cuttings dryer

The operation and maintenance of a vertical cuttings dryer are crucial to ensuring its optimum performance and durability. Here are some guidelines for operating and maintaining a vertical cuttings dryer:

1, Pre-Operational Checks:

-Inspect the dryer for any signs of damage or wear before starting.

-Ensure that all bolts, screws, and fasteners are securely tightened.

-Check the electrical connections and wiring for any loose or damaged parts.

-Verify that the lubrication system is functioning properly.

2, Start-Up Procedure:

-Be familiar with the manufacturer’s instructions for starting and operating the dryer.

-Turn on the power and ensure all safety measures are in place.

-Set the desired operating parameters such as rotation speed, angle, and feed rate.

-Allow the dryer to run for a few minutes to ensure smooth operation.

3, Loading and Unloading:

-Properly load the cuttings into the feed hopper, ensuring they are evenly distributed.

-Avoid overloading the dryer, which can lead to decreased efficiency and increased wear.

-Monitor the discharge chute and remove any blockages promptly.

-Follow all safety protocols when unloading the dried cuttings.

4, Regular Inspections and Maintenance:

-Conduct routine dryer inspections to identify any signs of wear or damage.

-Check the screen panels for any clogging or damage and clean or replace them as needed.

-Inspect the bearings, seals, and belts for proper alignment and lubrication.

-Keep the dryer clean from debris, oil, and drilling mud to prevent potential issues.

5, Lubrication and Greasing:

-Follow the manufacturer’s guidelines for lubricating the dryer and its components.

-Use the recommended lubricants and greases in the specified quantities.

-Regularly grease the bearings, gears, and other moving parts to reduce friction and wear.

6, Troubleshooting:

-Familiarize yourself with the common issues and troubleshooting steps outlined in the user manual.

-If any problem arises, stop the dryer immediately and refer to the troubleshooting guide.

-Contact the manufacturer or a qualified technician for assistance if needed.

7, Training and Safety:

-Ensure that personnel operating the vertical cuttings dryer are adequately trained.

-Follow all safety procedures and guidelines to avoid accidents and injuries.

-Regularly conduct safety inspections and address any potential hazards promptly.

By following these operation and maintenance guidelines, you can enhance the efficiency and lifespan of your vertical cuttings dryer while ensuring a safe working environment. KOSUN is the name you can trust when it comes to selecting a reliable high-performance vertical cuttings dryer. Contact us today to learn more about our vertical cuttings dryer and drilling waste treatment equipment.

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