Vertical Cutting Dryer for Oil Base Mud

Vertical Cutting Dryer

Vertical cutting dryer is used for the purpose of recovering waste oil and cutting fluids from the system and bring them back into operation. In a drilling waste industry there is a heavy requirement of oil and as it can make the overall process very convenient.

According to the reports, 1 to 4 barrels of oil is required for 1 barrel of solid which is removed. If there is no cutting dryer installed in the system then all this oil will get wasted and thus increase the overall cost of the operation.

vertical cutting dryer
Vertical cuttings dryer

There are many benefits using vertical cutting dryer, here is how it can benefit you:

Make Operation environmental friendly
Wastage of oil can be very harmful for the nature. When there is no dryer installed in the system then it can cause a lot of waste of oil and damage the nature to a great deal. With the help of cuttings dryer all these waste can be monitored and you will get a very efficient way to work.

Cost effective
Reduction in waste can cause heavy losses. If you use the dryer into your system them most of the oil will be re-pumped into the system and there will be considerable reduction in the requirement of oil. It will also make system more efficient and bring out the best drilling.

Long service life
Dryers which are used for the purpose of controlling waste are all made from high quality material which can ensure that you get the best output from the service. If this system is not used then it can result it lots of losses and you will be also required to pump in a lot of oil into the system.

Reliable lubrication
Lubrication which is pumped back into the system is a lot more reliable and can provide you with better efficiency.

Kosun also have shale shaker, Mud Cleaner, shaker screen ,  DC Series Decanter Centrifuge, Screw Pump …….

Kosun vertical cutting dryer is well recognized and welcomed by clients all over the world. Welcome contact us if you need.

 

HI-G Cuttings Dryer Replacement to TDU(Thermal Desorption Unit)

HI-G Cuttings Dryer

HI-G Cuttings Dryer play a major role in separating the drilling fluids from drilled cuttings.  So the HI-G cuttings dryer is considered as a core part of drilling waste management. In earlier time the use of TDU(Thermal Desorption Unit) was significant.

HI-G Cuttings Dryer have achieved lot of appreciation in drilling waste management. The vertical cutting dryer is commonly used to dry the dry the drilling solids . The working of a cutting dryer flows into two parts. One is transporting the solids and other is drying the solids.

VERTI-G cutting dryer
VERTI-G cutting dryer

HI-G Cuttings Dryer are the best option for the treatment of various waste streams such as oil sludge, drill cuttings and other organic waste material. The motors used in this procedure are non flammable. This will save your workplace from fire. The oil and water utilized in the process can be recycled for reuse. It is a heavy duty machine that leaves minimum footprints.

Whenever a successful drilling operation takes place the contamination of drilling cuttings with the drilling fluids occurs. This procedure is unavoidable. Separating the drilling fluid from the drilled cutting is really important as the drilling fluid is unrecoverable and economically unwanted.

It is a non incineration technology that is designed to separate hydrocarbons from the drilling oils and other fluids included in drilled cuttings. But today cutting dryers have taken its place due to following reasons.

It not only play a core role in drilling waste management but also enhances the performances of other equipment included in the procedure. The cutting dryer offer total fluid management. This will significantly reduce the impact of drilling activities on the environment.

HI-G Cuttings Dryer are quite light weight so can be used on any site. Making use of cutting dryer in the drilling waste management process will reduce the process time significantly.

HI-G Cuttings Dryer Function of Kosun in Drilling Mud Fields

VERTI-G Cutting Dryer

VERTI-G cutting dryer is a very important instrument in management of drilling waste. Management of waste can be very crucial as it can cause a heavy damage to nature as well as can be very costly.

With the help of a VERTI-G cuttings dryer you get a very solid system to take care of all the drilling waste and can give you effective and cost efficient system.

 

VERTI-G Cutting Dryer
VERTI-G Cutting Dryer

Using a VERTI-G Cuttings Dryer in the system is very important as if you do not use it then a lot of additional work needs to done for the purpose of pumping the oil and taking care of the solids.

If the VERTI-G Cuttings Dryer is used then it can decrease the work load on VFD centrifuge and shale shaker and provide a quick turnaround. It will not only decrease the work load but will also make sure that there is no additional pressure on the shaker and centrifuge which will keep them in good shape and make sure that you get top output.

The basic functioning of a cutting dryer is not only to protect the drilling area but also make sure that there is less wastage of oil and drilling fluids. They will make sure that the degasser, mud cleaner, centrifuge and shaker are not pressurized and a good output is ensured.

If the dryer is in good condition and is used efficiently then it can not only provide better working efficiency but will also be instrumental in decreasing the pressure of all the other equipments. They will guarantee that there is better productivity to the system and that you have a very good working in place.

With reduction in release of oil, vertical dryer can also be effective in protecting the environment as releasing oil can make the field barren and cause a lot of damages.

HI-G Cuttings Dryer is testing in Onsite Drilling Field

HI-G Cuttings Dryer

HI-G Cuttings Dryer is a vertical type centrifuge that is undoubtedly one of the most effective drilling waste management equipment for oil- or synthetic- based drilling operations.

HI-G Cuttings Dryer can effectively clean the drilled cuttings, recover the maximal drilling fluids and reduce the volumes of drilling waste that has to be transported from well site for disposal.

HI-G Cuttings Dryer for sale
HI-G Cuttings Dryer

HI-G Cuttings Dryer makes use of a unique force to dry solids from oil and other base fluids. The steel vessel catches the wet solids due to its stainless nature. The dry wastes are removed by the angles attached to the machine that rotate slightly slower than the bowl whereas liquid is thrown out through the bowl openings.

The main motor and oil pump motor are interlinked with each other, which aids in avoiding the start of the main motor prior to starting the pump motor.
The major components of the Verti-G cuttings Dryer;
1- Basket Screen
2- Air Knife System
3- Screw Conveyor
4- Fresh Water Flushing System
5- High Chrome Anti- Abrasive Flights
6- Positive Pressurized electric control cabinet with PLC + VFD operation.

Kosun cutting dryer can feed at 30 to 50 ton one hour with 420 G’ operating at 900-RPM rotation.
Verti-G cutting dryer makes use of gravity feed, pneumatic transfer via clean cut collection and transportation system, vacuum transfer, and screw conveyors.

The Vertical cuttings dryer is highly adaptable considering the cost and expenses incurred during its installation and maintenance charges. It has a better plan than expensive drilling methods and makes use of the waste products such as mud.

They are comparatively cheaper machines as it produces a very less amount of waste and unused solids and produces finer solids in oil and synthetic base drilling fluids, which can be very profitable for small business groups and organizations. It is the cheapest and most effective method to employ.

Vertical Dryer – High Quality Guarantee on Application

Vertical Dryer

Vertical dryer can als be considered a vertical centrifuge. The discharged cutting material is transferred from the top opening to the vertical cutting dryer by the centrifugal force generated by the rotation of the screen module by the screw conveyor.

vertical dryer
vertical dryer

The Koson Cutting Dryer consistently produces as little as 1% of the oil remaining in the weight of the cut. Centrifuges are used for separation, such as to enrich nuclear fuel for fissile isotopes.

Features:

a. Adopting Italy integrated analysis technology to meet the domestic and foreign customers on the drilling site processing requirements
b. Capacity of up to 50 tons.
c. Separate and dry different types of drilling waste, such as water-based mud, oil-based mud, compound mud.
d. The use of independent oil lubrication and cooling systems to extend equipment life.
f. Flexible discharge port, you can use different models, such as screw, belt and so on.
g. Water-based mud and composite mud: water content of 8-10%, oil-based mud: water content ≤ 6%, OOC ≤ 3%.

Program
More stringent chip discharge regulations force operators and drilling contractors to reduce drilling waste and recycle quality products for reuse.
Methods
Cutting dryer with the most advanced design, can handle a different number of cutting and fluid, usually up to 60 tons per hour. The dry solids discharged from the dryer typically contain an oil content of & lt; 5% by wet weight.
Low costs
Cuttings dryer increase the overall cost-effectiveness, resulting in a reduced amount of extremely dry chips for disposal and recovery of valuable fluids for reuse. It is effective for water, oil and synthetic drilling fluids.

Vertical cuttings dryer for sale with low price, high-quality vertical dryer is welcomed by customers. As top  of in China’s solids control, We will continue to provide high quality produts and best services.

Please welcome to contact Kosun company to get more detail information. We are wating for your cooperation.

 

 

 

Vertical Cuttings Dryer, Vertical Centrifuge from KOSUN

Vertical Cuttings Dryer

Vertical Cuttings Dryer is a kind of vertical centrifuge of KOSUN which can removes of up to 95 percent of drilling fluids from cuttings. After treatment, in line with international emission standards and environmental requirements.
VC-2000, VC-800 series is applied to below three category:
1.water-based muds
2.oil-based muds
3.synthetic-base muds

Vertical Cuttings Dryer
Vertical Cuttings Dryer

Vertical Cuttings Dryer can not only reduce drilling solids waste and save disposal expenses, but also decrease the pollution of the environment. Vertical Centrifuge can also be applied to land and marine drilling in the vertical cuttings processing.

Vertical Cuttings Dryer
Vertical Cuttings Dryer

 Advantages and Features

1.Efficient solid-liquid separation, the cuttings in the mud content can be reduced to a minimum, reducing the amount of drilling waste disposal.
2.Effective separation and a greater proportion of the recovery of mud, and reuse in the mud circulation system can be recycled because of the vibrating screen running slurry, moving the derrick and screen plugging loss of mud.
3.Common wear parts can be replaced from the top of the device; do not need to move any device, you can replace the belt.
4.Scraper on the swivel scraper coated with tungsten carbide anti-corrosion wear-resistant materials, can extend its service life and reduce maintenance costs.

With the rapid development of industry, pollution is getting worse. Environmental protection has become the focus of global attention.With the world increasingly stringent requirements on the environment, the expencive effect of waste management for oil based drilling operations is highly increasing.

So a lot of attention has been focused on the ability to efficiently clean, transport, and dispose Of drilling waste cuttings, while maximizing fluids recovery. Successful drilling waste management system operation would require a large on site footprint, further increasing operator pad construction costs .

As the leader in China’s solids control and drilling waste management industry, KOSUN has been highly praised by local customers by virtue of its Wholehearted  service, high-quality products. KOSUN will supply better goods and services to customers continually. Welcome!