Vertical Cuttings Dryer For Kosun Drilling Waste Management

Vertical Cuttings Dryer

Vertical Cuttings Dryer is a kind of vertical centrifuge which is also named as VERTI-G Cuttings Dryer. It is regarded as to one of the most effective waste management equipment for oil- or synthetic- based drilling operations.

Kosun Vertical Cutting Dryer is applicable for recovery oil from the drilling cuttings in drilling industry .

Vertical Cuttings Dryer
Vertical Cuttings Dryer

 

 

 

 

 

 

 

In order to meet the international emission standards and environmental requirements. Kosun vertical dryer can cut down drilling costs and lessen environmental pollution by recycling mud in cuttings.
Processing capacity of 40-60T / h, after treatment of cuttings oil content (OOC) can be reduced to 5% (w / w) the following,

By using VERTI-G Cutting Dryer equipment,98% customers is very satisfied with the results.

How does the vertical cutting dryer work?
The vertical cutting dryer uses solid forces generated through mechanical rotation to separate solids and liquids. The drilling chips enter the space between the sieve basket and the scraper through the feed port and the fabric cone, and the drilling fluid flows through the material layer and the sieve into the collection tank along the cap under centrifugal force. The fluid is then discharged from the outlet pipe on both sides and the solids remain in the basket.

Due to the difference in speed between the screw blade and the sieve basket, the screw blade cuts the solid from the basket and then pushes it to the bottom of the basket so that the dewatered solids are continuously discharged into the collection funnel. The liquid phase will be further processed by Decanter Centrifuge Kosun also has it availalbe.

Kosun has more than 20 years experience in Drilling Solids Control Equipment and Drilling Waste Management Equipment with API, IADC, ISO and CE certificated.

KOSUN has been highly welcomed by customers by virtue of its high-quality products and best services. Welcome to contact with us.

HI-G Cuttings Dryer Replacement to TDU(Thermal Desorption Unit)

HI-G Cuttings Dryer

HI-G Cuttings Dryer play a major role in separating the drilling fluids from drilled cuttings.  So the HI-G cuttings dryer is considered as a core part of drilling waste management. In earlier time the use of TDU(Thermal Desorption Unit) was significant.

HI-G Cuttings Dryer have achieved lot of appreciation in drilling waste management. The vertical cutting dryer is commonly used to dry the dry the drilling solids . The working of a cutting dryer flows into two parts. One is transporting the solids and other is drying the solids.

VERTI-G cutting dryer
VERTI-G cutting dryer

HI-G Cuttings Dryer are the best option for the treatment of various waste streams such as oil sludge, drill cuttings and other organic waste material. The motors used in this procedure are non flammable. This will save your workplace from fire. The oil and water utilized in the process can be recycled for reuse. It is a heavy duty machine that leaves minimum footprints.

Whenever a successful drilling operation takes place the contamination of drilling cuttings with the drilling fluids occurs. This procedure is unavoidable. Separating the drilling fluid from the drilled cutting is really important as the drilling fluid is unrecoverable and economically unwanted.

It is a non incineration technology that is designed to separate hydrocarbons from the drilling oils and other fluids included in drilled cuttings. But today cutting dryers have taken its place due to following reasons.

It not only play a core role in drilling waste management but also enhances the performances of other equipment included in the procedure. The cutting dryer offer total fluid management. This will significantly reduce the impact of drilling activities on the environment.

HI-G Cuttings Dryer are quite light weight so can be used on any site. Making use of cutting dryer in the drilling waste management process will reduce the process time significantly.

What Are the Functions of Cuttings Dryer of Kosun

Cuttings dryer

Cuttings dryer vent is one of the most important parts of cutting dryers. This part is used for many different activities.

For the purpose of drilling waste management, the vent which is present in the cutting dryer is very important along with all the other equipments. For this purpose we would also want to know what all are the functions of the vertical cutting vents. Here is the answer to that question.

cuttings dryer
cuttings dryer

As mentioned before, vertical cutting dryer is very important part of the cutting dryers and are crucial in shaker screens as they are specially designed for the cutting dryers. The major functioning of butting dryers is in the drilling mud fields. As drilling mud is one of the most vital part of drilling waste management understanding its working becomes really crucial. The vertical cuttings dryer makes the drilling mud process easier.

Functions
The vertical dryer sorts the mud and solids by drying them. This later on decreases the pressure of VFD decanter centrifuge and shale shaker. This enhances the efficiency of drilling waste management process. Using vertical cutting dryer can do miracles if used from the beginning. The functioning of the cuttings dryer does nit limits only to decreasing the pressure of decanter centrifuge and shale shaker.

The dryer helps a lot in enhancing the performance of vacuum degasser and mud cleaner . The vertical dryer overall increases the performance of equipment included in drilling waste management. Besides this the cutting dryer also saves the drilling environment.

The other important function of vertical cuttings dryer is drilling the whole mud work. The vertical cutting dryer is the key of successful mud waste management. The system of cutting dryer cooperates all the equipments closely that results a high working efficiency in the working process.

Welcome to contact us!

Vertical Cutting Dryer Popular World Widely

Vertical Cutting Dryer

Vertical Cutting dryer and vertical drilling is a device which uses the rotary force for production of centrifugal force for the purpose of releasing.

The appliance is widely popular all over the world for its effective drying and can make sure that work is carried out in a very efficient and faster manner. Main use of the device is to make sure that there is wastage of the drilled solids. And if the vertical cutting dryer is used properly then it will provide a lot of help in recovering the base fluid efficiently.

vertical cutting dryer
vertical cutting dryer by Kosun

Most of the times a vertical dryer can efficiently recover more than 95% of the fluids and make sure that work are carried out more efficiently. There are many benefits of having a vertical cutting dryer installed; here are some of the benefits.

1.    Rational Structure
Most of the vertical cutting dryer have a 3K planetary structure which is constructed on a bedplate and can make sure that you get the best efficiency. Bedplate of the dryer is then equipped with a annual angle which can slump the pit and also allow for a flexible adjustment directly in the direction of the drainage.

2.    Long service Life
Most of the cutting dryer spare parts are made from top quality materials which can make sure that the efficiency of the cutter is very good and it can bring out better output. Good quality spare parts are very important if the material which is being used is rigid and is rotated at a very high speed. As in higher speeds a lot of solid material is discharge, the centrifugal force is protected with the wear proof measures and thus you get a good result in the end.

3.    Trustworthy alternative
Input shaft of the differential is equipped with a good quality torque sensor which can carry out all the work with utmost easy and ensure that there is no spiral scrapping of the job.

Kosun with more than 20 years experience in shaker screen decanter centrifuge, shale shaker , drilling waste management system  ……

Welcome to contact us if you need!

HI-G Cuttings Dryer is testing in Onsite Drilling Field

HI-G Cuttings Dryer

HI-G Cuttings Dryer is a vertical type centrifuge that is undoubtedly one of the most effective drilling waste management equipment for oil- or synthetic- based drilling operations.

HI-G Cuttings Dryer can effectively clean the drilled cuttings, recover the maximal drilling fluids and reduce the volumes of drilling waste that has to be transported from well site for disposal.

HI-G Cuttings Dryer for sale
HI-G Cuttings Dryer

HI-G Cuttings Dryer makes use of a unique force to dry solids from oil and other base fluids. The steel vessel catches the wet solids due to its stainless nature. The dry wastes are removed by the angles attached to the machine that rotate slightly slower than the bowl whereas liquid is thrown out through the bowl openings.

The main motor and oil pump motor are interlinked with each other, which aids in avoiding the start of the main motor prior to starting the pump motor.
The major components of the Verti-G cuttings Dryer;
1- Basket Screen
2- Air Knife System
3- Screw Conveyor
4- Fresh Water Flushing System
5- High Chrome Anti- Abrasive Flights
6- Positive Pressurized electric control cabinet with PLC + VFD operation.

Kosun cutting dryer can feed at 30 to 50 ton one hour with 420 G’ operating at 900-RPM rotation.
Verti-G cutting dryer makes use of gravity feed, pneumatic transfer via clean cut collection and transportation system, vacuum transfer, and screw conveyors.

The Vertical cuttings dryer is highly adaptable considering the cost and expenses incurred during its installation and maintenance charges. It has a better plan than expensive drilling methods and makes use of the waste products such as mud.

They are comparatively cheaper machines as it produces a very less amount of waste and unused solids and produces finer solids in oil and synthetic base drilling fluids, which can be very profitable for small business groups and organizations. It is the cheapest and most effective method to employ.

Vertical Cutting Dryer Ideal Chosen From Kosun Manufactures

Vertical Cutting Dryer

Vertical cutting dryer can reduce drilling costs and reduce environmental pollution. Processing capacity of 40-60 tons / hour, drilling cutting oil (OOC) after treatment can be reduced to less than 5% (w / w), in line with international emission standards and environmental requirements.

Vertical cutting dryer can improve overall cost-effectiveness and reduce extreme dry chips for handling and recycling valuable fluids for reuse. It is effective for water, oil and synthetic base drilling fluids.

Up to 95% of the drilling fluid can be recovered using vertical dryer from Kosun Industries. A significant reduction in the attraction between liquid and oil results in the distillation of the vertical cutting dryer chip, which can range between 6 wt.

vertical cutting dryer
vertical cutting dryer

Kosun Industries is aimed to reduce the amount of solid waste in the drilling process and reducing the associated disposal costs. Proper use of the vertical dryer ensures that the customer complies with local environmental regulations and helps recover the base fluid. Kosun Industries has set the industry standard for reducing drill-down fluid discards in sample testing. Reduce waste, dispose of and recycle liquids, and reduce our customers’ operating costs.

Vertical cuttings dryer of Kosun Industries features is durable and functional maintenance features to reduce downtime. All standard parts are easily accessible from the top of the unit. The belt can be quickly replaced without removing the drive assembly, and the drive assembly itself can be easily removed.

Environment and cost
1.  Highly efficient liquid / solid separation minimizes chip fluid content
2. Reduce waste disposal
3. Effective separation and recovery of high percentages of fluids can be reused in active sludge systems
4. It is cost-effective to recover the entire slurry lost from mudstone vibrator failure, rig motion and screen blockage.

Features and Advantages of Cutting Dryers
1.Reasonable structure
2.long lasting
3.Easy to maintain
4.Reliable lubrication

5. Save greater energies
6.Economic and environmental protection

With many years of experience in the market, the company has been in the global market expansion, and GAZPROM, PEMEX, AVA, SOCAR, SAE, such as the establishment of friendly and cooperative relations.

From drilling solids control to drilling waste management, Kosun has the equipment and personnel to perform this work efficiently and efficiently, as well as the growing environmental problems. Kosun works with a number of professional organizations to ensure effective and accurate results in the field of environmental protection.

Vertical Cutting Dryer for Sale is Ideal Chosen From Kosun Manufactures.Vertical cutting dryer of Kosun at home and abroad and got well recognized by clients.

Vertical Dryer – High Quality Guarantee on Application

Vertical Dryer

Vertical dryer can als be considered a vertical centrifuge. The discharged cutting material is transferred from the top opening to the vertical cutting dryer by the centrifugal force generated by the rotation of the screen module by the screw conveyor.

vertical dryer
vertical dryer

The Koson Cutting Dryer consistently produces as little as 1% of the oil remaining in the weight of the cut. Centrifuges are used for separation, such as to enrich nuclear fuel for fissile isotopes.

Features:

a. Adopting Italy integrated analysis technology to meet the domestic and foreign customers on the drilling site processing requirements
b. Capacity of up to 50 tons.
c. Separate and dry different types of drilling waste, such as water-based mud, oil-based mud, compound mud.
d. The use of independent oil lubrication and cooling systems to extend equipment life.
f. Flexible discharge port, you can use different models, such as screw, belt and so on.
g. Water-based mud and composite mud: water content of 8-10%, oil-based mud: water content ≤ 6%, OOC ≤ 3%.

Program
More stringent chip discharge regulations force operators and drilling contractors to reduce drilling waste and recycle quality products for reuse.
Methods
Cutting dryer with the most advanced design, can handle a different number of cutting and fluid, usually up to 60 tons per hour. The dry solids discharged from the dryer typically contain an oil content of & lt; 5% by wet weight.
Low costs
Cuttings dryer increase the overall cost-effectiveness, resulting in a reduced amount of extremely dry chips for disposal and recovery of valuable fluids for reuse. It is effective for water, oil and synthetic drilling fluids.

Vertical cuttings dryer for sale with low price, high-quality vertical dryer is welcomed by customers. As top  of in China’s solids control, We will continue to provide high quality produts and best services.

Please welcome to contact Kosun company to get more detail information. We are wating for your cooperation.

 

 

 

Cutting Dryer for Drilling Management – Kosun Solids Control

Cutting Dryer

Cutting dryer of Kosun is a vertical scraper discharge centrifuge.Which is an efficient solid-liquid separation equipment, from the feed device, separation system, filter silo, a silo, transmission, washing equipment and electronic control devices.

cutting dryer
cutting dryer

Cutting dryer is used in the drilling industry. The debris shredder effectively recovers liquid components from the drill cuttings and makes the solid phase very dry. Vertical Cuttings dryer can also be used in onshore and offshore drilling.

Vertical cutting dryer of the entire system clever application of the dual role of centrifugal force and gravity to achieve the continuous work of the equipment to achieve a high working efficiency. Slurry from the feed inlet into the centrifuge, in the separation system by the role of centrifugal force, through the filter screen to retain solid, liquid through the screen into the filter chamber from the mother liquid port discharge. The solid in gravity and centrifugal force component of the downward movement, through the silo into the lower section.

During the course of the movement, the solids are washed by pumping the wash solution through the wash system. All power is driven by a motor. In the separation process, you can adjust the feed rate and the relative position of the various parts of the separation system to control the solid residence time in the separation system to achieve the required solid content of water requirements.

Cutting Dryer
Cutting Dryer

Maintenance of safety
1, the spindle disassembly, assembly safety
Innovative design of the pumping spindle, with NU series of inner and outer ring detachable cylindrical bearings, can facilitate separation of the spindle from the body, reducing the difficulty of assembly and demolition, improve installation quality, easy accessibility, no damage parts.
2, the host bearing and bearing outer ring demolition, assembly safety
Innovative design of the separate bearing housing structure, to change the traditional bearing outer ring directly with the bearing seat of the main installation mode, on-site demolition easy and convenient, no damage to parts.
3, the spindle bearing inner ring demolition, assembly safety
Spindle in the design of reference high-pressure oil demolition bearing the principle of reducing the difficulty of maintenance, disassembly without damage, while extending equipment life.
Fourth, equipment protection security