Vertical Cutting Dryer of Kosun uses centrifugal force to dry synthetic base fluids or drilled solids in oil .
The population growth along with it a faster urbanization with 13 billion people today and multiplying at a terrifying rate, mean even faster increases of energy and resources consumption.
Energy has much to do with this as we consume more and as the atmosphere and oceans absorb more. As 80% of the world’s resources are consumed by 20% of its population. If ‘one’ is the amount of energy the average person in India or China uses per day then 400 is the number for a European. And more than 1200 for a North American.
There are number of energy resources to fulfill this excruciating demand of energy. The chief among them is – fossil fuel. There are few major exploration and production companies in this field – BP, Chevron and Statoil to name a few.
Drilling has been a well known method of reaching the reservoirs of fossil fuels beneath the vast ocean surface with the help of drilling rigs or on shore sites. The drilling rig itself comes in number of variations. The drilling process involves various stages namely – concession rights, seismic research, exploration drilling, appraisal drilling, concept development, development drilling, production, work-over/additional wells, and finally plug and abandon.
Drilling operations deploy a number of equipments to ensure safe and effective extraction of fuel. During the process, the cuttings dryer play an important role to recover the oil from drill cuttings.
It is known that large quantities of fluid are discarded with solid drilling waste management equipments. Vertical dryer ensures to separate good precious quantity of fluid from solid waste and restore the environmental balance before the discharge of drilling waste for further treatment, also making the process cost savvy for the investors.
So the key function of vertical cutting dryer could be traced as seperating the fluid from solid during the process of drilling waste management system and thereby preventing the loss of extracted oil mainly from large drilling cuttings and also make the seperated solid waste easier for further treatment to reduce the environmental damages once they are released back.
VERTI-G cutting dryer is a separation equipment that is highly utilized in drilling waste management. VERTI-G cutting dryer offer a solid control on reducing the drilled solid wastes.
VERTI-G cutting dryer reduces the disposal cost significantly. If the vertical cutting dryer is utilized in a proper way then it can offer compliance to the clients with local environmental regulations and also recovers the base fluid.
The equipment utilizes rotary mechanism that produce centrifugal force. The vertical cuttings dryer are highly used in various countries.
The capacity of a VERTI-G cutting dryer to recover the drilling fluids is up to 95%. Along with this the vertical cuttings dryer offer many advantages. If you consider its features it is very compact in design.
The vertical dryer cutting machine enhances the working of lubrication system by relocating it with a better protection. It also improves the performance of external components and their longevity.
The VERTI-G cutting dryer has an improved water shield design that includes many features such as upper access doors, visual inspection facility and so on. This will help you monitor the complete procedure. The good quality vertical cutting dryers are highly durable and have less functional maintain ace. All the standard part are easy to access and can be changed without much effort.
In other equipment changing belts is a difficult process but in case of VERTI-G cuttings dryer it gets super easy and quick. You can change the belt without removing drive assembly.
The overall structure of the machine is user friendly. Kosun vertical cutting dryer has been highly praised by vast domestic and overseas customers.Using high quality vertical cutting dryers will not only increase the efficiency of the drill waste management procedure but also will enhance the performance of all other equipments included in the process.
Vertical Cuttings Dryer is a kind of vertical centrifuge which is also named as VERTI-G Cuttings Dryer. It is regarded as to one of the most effective waste management equipment for oil- or synthetic- based drilling operations.
In order to meet the international emission standards and environmental requirements. Kosun vertical dryer can cut down drilling costs and lessen environmental pollution by recycling mud in cuttings. Processing capacity of 40-60T / h, after treatment of cuttings oil content (OOC) can be reduced to 5% (w / w) the following,
How does the vertical cutting dryer work?
The vertical cutting dryer uses solid forces generated through mechanical rotation to separate solids and liquids. The drilling chips enter the space between the sieve basket and the scraper through the feed port and the fabric cone, and the drilling fluid flows through the material layer and the sieve into the collection tank along the cap under centrifugal force. The fluid is then discharged from the outlet pipe on both sides and the solids remain in the basket.
Due to the difference in speed between the screw blade and the sieve basket, the screw blade cuts the solid from the basket and then pushes it to the bottom of the basket so that the dewatered solids are continuously discharged into the collection funnel. The liquid phase will be further processed by Decanter Centrifuge Kosun also has it availalbe.
Kosun has more than 20 years experience in Drilling Solids Control Equipment and Drilling Waste Management Equipment with API, IADC, ISO and CE certificated.
KOSUN has been highly welcomed by customers by virtue of its high-quality products and best services. Welcome to contact with us.
VERTI-G cutting dryer is a very important instrument in management of drilling waste. Management of waste can be very crucial as it can cause a heavy damage to nature as well as can be very costly.
With the help of a VERTI-G cuttings dryer you get a very solid system to take care of all the drilling waste and can give you effective and cost efficient system.
Using a VERTI-G Cuttings Dryer in the system is very important as if you do not use it then a lot of additional work needs to done for the purpose of pumping the oil and taking care of the solids.
If the VERTI-G Cuttings Dryer is used then it can decrease the work load on VFD centrifuge and shale shaker and provide a quick turnaround. It will not only decrease the work load but will also make sure that there is no additional pressure on the shaker and centrifuge which will keep them in good shape and make sure that you get top output.
The basic functioning of a cutting dryer is not only to protect the drilling area but also make sure that there is less wastage of oil and drilling fluids. They will make sure that the degasser, mud cleaner, centrifuge and shaker are not pressurized and a good output is ensured.
If the dryer is in good condition and is used efficiently then it can not only provide better working efficiency but will also be instrumental in decreasing the pressure of all the other equipments. They will guarantee that there is better productivity to the system and that you have a very good working in place.
With reduction in release of oil, vertical dryer can also be effective in protecting the environment as releasing oil can make the field barren and cause a lot of damages.
Vertical Cuttings dryers or Verti-G dryers are produced by KOSUN are types of vertical centrifuge, which can perform solid/liquid separation through centrifugal separation.
Vertical cuttings dryers or Verti-G dryers are becoming very important as the drilling work increases it that professional make different measure to ensure that drilling fields becomes cleaner. Over the years there have been many efforts made to keep the field clean and help the environment in cleaning.
Vertical cutting dryer are such devices which can help in keeping the environment clean by reusing most of the oil and cleaning fluids and ensure that there is reduction in wastage.
Vertical cuttings dryers or Verti-G dryers are very special equipment which are used of the purpose of cleaning the drilling waste by using different solid products such as vacuum degreaser, decanter centrifuge and much more. It is very important that all parts are mounted over the mud cleaner which is another very important tool that is used for the purpose of cleaning.
As for vertical dryers or Verti-G dryers, it is a very popular tool that has won a lot of appreciation in the Indian market for its efficiency and professional cleaning. Another very important reason for the popularity of Verti-G is that they are proving very good customer support and service for the tool. The qualities of the materials which are being used are also very good which is giving them a decent results.
The need of getting a good quality cutting dryer which is capable of efficiently reuse the oil and drilling fluids is very high these days. Verti-G is one of the few tools which has a very successful track record and can make sure that people get the best output from it.
The dryer is also very effective in cost management and can ensure that customers get a very cheaper way to keep the system working. they can make sure that users are not required to pay for oil but can get it cleaned and capable of reusing it.
Vertical Cutting Dryer makes use of a unique force to dry solids from oil and other base fluids. The steel vessel catches the wet solids due to its stainless nature. The dry wastes are removed by the angles attached to the machine that rotate slightly slower than the bowl whereas liquid is thrown out through the bowl openings.
The Vertical Cutting Dryer makes the whole process easier and comfortable. It is highly effective in improving the efficiency of the machine at a comparatively lower rate. It accelerates the profits and well being of the company as it makes use of the left over mud and other sediments which would have been considered trash otherwise.
When we use dryer in drilling mud fields, it simplifies the work of Shale Shaker . It can provide a higher working efficiency guaranteed with simplification of further processing of purification of solids from the liquids.
The most impressive part of using a cutting dryer is its high adaptability. It can be easily used for all kinds of base mud including water, oil, and synthetic. It is one of the most effective machines, which are also environment friendly, and at the same time cheaper and cost effective. It hardly affects the environment negatively and causes no pollution.
The Major Functions of the Cutting Dryer include;
1- High Performance
It highly aids and improves the performance of the machine largely.
2- High speed centrifuge
3- Better Efficiency and Low Costs
What can be better than having better work done at low prices?
4- Extremely Helpful in cost cutting and pocket friendly
5- It simplifies the work of Shale Shakers
It largely simplifies and shortens the long working hours required in the Shale Shakers.
6- It is highly suitable for water-based mud, oil based mud and synthetic base mud.
7-It produces very less waste compared to other machines and produces much dryer end products
8- It can recover up to 95 percent of drilling fluids.
Vertical dryer is one of the most vital part of drilling waste management. These are smaller dryers that are designed for installation and processing of low volume drill cuttings. The cutting dryers play an important role in making the waste management process easy, efficient and eco-friendly.
The cutting dryers are either vertically or horizontally oriented in an conical basket centrifuge that is designed for reducing the content of drilling that is in liquid form. This helps them to make the disposal eco friendly. In the process of drill waste management the drill cuttings are moved to cutting dryers with the help of screw conveyer, cutting pump and so on.
The cutting dryer play an important role in improving the performances of low volume applications included in drill waste management. When there is a high torque due to low lubrication oils the machine automatically stops. It stands well in incorporate walkways that lift the hoist and are easy on maintenance. The motor of the cutting dryer is explosion proof that will save the workers from any mishaps. The control panel used for the machine is certified and of high quality. If you are looking for suit drilling application the cutting dryer is available in various sizes.
The drill cutting dryer offers many benefits in drill waste management. The drill cutting dryers are highly efficient. They minimize the volume of drilling fluid and the and its discharge. For zero discharge application the drill cutting dryer significantly reduces the volume of fluids. The drill cutting dryer also recovers the mud losses. This will significantly reduce the drilling fluid cost. The cutting dryers are very important for a successful drill waste management. They will not only increase the efficiency of the process but also enhance the life of the equipments used in the process.
Vertical Cutting dryer and vertical drilling is a device which uses the rotary force for production of centrifugal force for the purpose of releasing.
The appliance is widely popular all over the world for its effective drying and can make sure that work is carried out in a very efficient and faster manner. Main use of the device is to make sure that there is wastage of the drilled solids. And if the vertical cutting dryer is used properly then it will provide a lot of help in recovering the base fluid efficiently.
Most of the times a vertical dryer can efficiently recover more than 95% of the fluids and make sure that work are carried out more efficiently. There are many benefits of having a vertical cutting dryer installed; here are some of the benefits.
1. Rational Structure
Most of the vertical cutting dryer have a 3K planetary structure which is constructed on a bedplate and can make sure that you get the best efficiency. Bedplate of the dryer is then equipped with a annual angle which can slump the pit and also allow for a flexible adjustment directly in the direction of the drainage.
2. Long service Life
Most of the cutting dryer spare parts are made from top quality materials which can make sure that the efficiency of the cutter is very good and it can bring out better output. Good quality spare parts are very important if the material which is being used is rigid and is rotated at a very high speed. As in higher speeds a lot of solid material is discharge, the centrifugal force is protected with the wear proof measures and thus you get a good result in the end.
3. Trustworthy alternative
Input shaft of the differential is equipped with a good quality torque sensor which can carry out all the work with utmost easy and ensure that there is no spiral scrapping of the job.
Cutting dryer that is to reduce the total volume of drill cutting and decrease the overall wastage. it will help in recovering the cutting fluids and result in a very cost effective way of enhancing the overall performance of the system.
Most of the operators are looking for ways to save up on the oil based or synthetic based drilling fluids to make the overall operation more cost efficient and environment friendly. To achieve this objective, using a cutting dryer can be very efficient as it can carry out the overall function in a very efficient manner without resulting in a lot of waste of cutting fluids.
Normal dryers will require you to have better collection systems, and increased man power to make sure that you get the most out of the working. For the purpose of cutting for a dryer which is located in the cutting area there can be a lot of degradation of cutting before the dryer actually reaches the dryer. If the cutting breaks down then bigger cutting surface can make recovery of the fluid less efficient and cause a lot of problems. This can also increase the total volume of the waste material which needs to be decomposed. All these factors can make the complete economic of the fluid recovery less efficient as many big equipments are needed to keep the system working.
Getting a good cutting dyer is very important as it can ensure that you get the best working for all your tools. Cutting dryer cannot just result in better productivity by can also make the system a lot more environment friendly. When there is good recycling in process then overall need of the drilling fluids will naturally decrease and you will have a better system in place that can carry out more efficient work.
Vertical Cuttings Dryer (also called Verti-G Cutting Dryer) is a vertical type centrifuge that is undoubtedly one of the most effective waste management equipment for oil- or synthetic- based drilling operations. The cuttings dryer can effectively clean the drilled cuttings, recover the maximal drilling fluids and reduce the volumes of drilling waste that has to be transported from well site for disposal.
Vertical Cuttings Dryer makes use of a unique force to dry solids from oil and other base fluids. The steel vessel catches the wet solids due to its stainless nature. The dry wastes are removed by the angles attached to the machine that rotate slightly slower than the bowl whereas liquid is thrown out through the bowl openings.
The major components of the Vertical cuttings Dryer;
1- Basket Screen
2- Air Knife System
3- Screw Conveyor
4- Fresh Water Flushing System
5- High Chrome Anti- Abrasive Flights
6- Positive Pressurized electric control cabinet with PLC + VFD operation.
Kosun vertical cutting dryer can feed at 30 to 50 ton one hour with 420 G’ operating at 900-RPM rotation.
The Vertical Cuttings Dryer (also called Verti-G Cutting Dryer) is a vertical type centrifuge that is undoubtedly one of the most effective drilling waste management equipment for oil- or synthetic- based drilling operations. The cuttings dryer can effectively clean the drilled cuttings, recover the maximal drilling fluids and reduce the volumes of drilling waste that has to be transported for disposal.
Vertical cutting dryers are effective equipments to reduce the price and create better efficiency. However, TDU can also be used for the similar work if the local environment policy allows 5 % OOC standards. Vertical cutting dryers are installed to recycle the valuable drilling fluids and re-use it by shifting into active mud system for drilling.
Kosun with more than 20 years experience in solid control system. KOSUN has always been persisting in the two principles: one is Quality First and the other is Customer Oriented. Welcome contact us!