KOSUN Drilling Waste Management equipment

Oilfield environmental drilling waste management products and equipments usually contains vertical cuttings dryer, drying shaker, decanter centrifuge, screw pump,  screw conveyor, etc those can be used for the mud dry processing such as solids control equipment.

Decanter centrifuge
Decanter centrifuge

Decanter centrifuge is the fourth phase solids control equipments. It is located behind the mud cleaner and desilter, using the centrifugal principle to separate the solid particles above 2-7μm from the drilling fluids. Decanter Centrifuge is also called Decanting Centrifuge, Horizontal Spiral Centrifuge, Horizontal Decanter Centrifuge, Centrifuge Separator, Screw Decanter Centrifuge and so on.

Vertical cuttings dryer could be regarded as a vertical centrifuge, and widely used to treat drilling cuttings in oil drilling field. Drill cuttings dryer is the core equipment of drilling waste management. It can be to reduce waste and increase fluid recovery.

Vertical cuttings dryer
Vertical cuttings dryer

Screw conveyor basically has three forms: horizontal, diagonal and combination. Screw conveyor can be used with other transportation equipment to complete the combined or separate transportation of mixing, blending, dehydration, compound, unloading and stacking, etc. Screw conveyor is mainly used for drilling waste fluid and cuttings transportation.

Drying Shakers is used in processing cuttings. It is the first phase solids control equipment in the drilling fluids recycling system, which plays an important role in the drilling waste management. With a stable and durable drying shaker, it brings to customer both the economical and the environmental benefits.

Xi’an KOSUN Environmental Engineering Co., Ltd.

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

http://www.kosunscreen.com

http://kosuncentrifuge.com

http://kosunshaker.com

http://kosun-service.com

http://hankoresources.com

http://www.cuttingsdryer.com

KOSUN Vertical Cuttings Dryer used in Water-based Mud Field

Vertical Cuttings Dryer provides operators a important advantage in meeting more and more tight environmental rules for cuttings disposal. The flow of cuttings into the VERTI-G appliance is PLC-controlled and unceasingly fed to yield optimum liquid/ solid separation. Once cuttings area unit introduced into the dryer’s charge hopper, wide spaced, severally adjustable flights unceasingly direct cuttings to the shaker screen surface.

vertical cuttings dryer

KOSUN G2 vertical cuttings dryer VC2000 serve successfully in water-based mud field and it is the first cuttings dryer successfully applied in water-based mud treatment so far in the world. VERTI-G Cuttings Dryers is very efficient and long lasting as these products are manufactured using high-grade stainless steel obtained from the top vendors. To meet the requirements of our valued clients, we are able to offer these products in various specifications.

The Vertical Cuttings Dryer makes its contribution with its innovative process after the shale shaker completes its task. Cuttings that pass over the shaker typically have an average of 30% to 50% ROC (Retention on Cuttings) when they enter the proprietary auger system and begin to cycle through the VERTI-G cuttings dryer. The initial processing is done with a vertical cutting dryer that utilizes centrifugal force to take advantage of their differing densities to separate the largest portion of the remaining drilling fluid from the cuttings. The processed cuttings are discharged from the vortex dryer into the adjacent shale bin, and then have an average ROC between 4% and 7% once processing is complete. This ROC percentage represents cuttings suitable for immediate disposal requiring minimal if any further stabilization. Processed waste material is lighter, less toxic and is a more cost-efficiency.

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

http://www.kosunscreen.com

http://kosuncentrifuge.com

http://kosunshaker.com

http://kosun-service.com

http://hankoresources.com

http://www.cuttingsdryer.com

Vertical Cuttings Dryer Help Achieve Zero Discharge in Drilling

As environment protection requirements on domestic oilfields are becoming more stringent, zero discharge drilling waste projects have skyrocketed since last year.  By virtue of years of experience in overseas drilling waste system equipment, KOSUN has provided complete set of zero discharge drilling waste equipment for major domestic drilling companies and oilfields service companies and it is serving CNPC Sulige Gasfield in Inner Mongolia successfully. The main zero discharge drilling waste equipment is vertical cuttings dryer.

vertical cuttings dryer
vertical cuttings dryer

KOSUN making improvements on vertical cuttings dryer:

KOSUN has made some technological improvements on traditional vertical centrifuges to surmount the above-mentioned technical difficulties, such as providing intelligent pulse jet control system and successfully developed KOSUN G2 VC-2000 and G3 MINI VC-800, making KOSUN G2  apply successfully in water-base mud field.

VC-800 series Vertical Centrifuge produced by KOSUN is a type of vertical centrifuge, which can perform solid/liquid separation through centrifugal separation. The vertical cuttings dryer can effectively recover the liquid phase in drilling cuttings, making the solid phase become very dry. It is suitable for water-base mud, oil-base mud and synthetic base mud. By recovering the mud in drilling cuttings, the vertical cuttings dryer can reduce the drilling cost and cut down environmental pollution. With handling capacity of 40-60 T/h, the oil on cuttings (OOC) of drilling cuttings can be reduced to lower than 5% (w/w) after treatment, meeting the international emissions standards and environmental protection requirements. The vertical centrifuge can also be applicable for drilling waste management in onshore and offshore drilling.

Application scope of  KOSUN vertical cuttings dryer:

-Water-base mud cuttings

-Oil-base mud cuttings

-Synthetic-base mud cuttings

Benefits of  KOSUN vertical cuttings dryer:

-Greatly reduce solid discharge volume.

-Effectively retrieve treated liquid for recycling in drilling solids control system.

-Reduce drilling fluid cost and waste management cost.

-Meet field operation requirements on zero discharge of drilling waste.

Treatement effects of vertical cuttings dryer:

For oil-base and synthetic-base mud:water content of solids treated by Vertical Centrifuge is below 6%. For water-base mud:water content of solids treated by vertical cuttings dryer is within 5%~8%.(Editor:Kosun Lily.Wang)

Oil Drilling Waste Management Company and equipment

With the continuous improvement of environmental protection requirements, the major oil fields are faced with the problem of oil drilling waste management. KOSUN, Oil Drilling Waste Management Company, are searching drilling waste management and disposal methods for 25 years,  manufacturing quality drilling cuttings waste management system and serving the clients around the world.

Oil Drilling Waste Management equipment- Vertical Cuttings Dryer:

KOSUN vertical cuttings dryer for oil-based mud, by centrifugal separation principle, can effectively recover the cuttings in liquid phase composition, the solid phase becomes very dry, the drilling mud in the recovery, reduce the cost of drilling operation, but also reduces the the pollution of the environment, in accordance with international emission standards and environmental protection requirements. It can be used for drilling cuttings in land and ocean drilling.

vertical cuttings dryer
vertical cuttings dryer

Oil Drilling Waste Management equipment- Decanter Centrifuge:

KOSUN DC Series Decanter Centrifuge is used to separate suspended solids ≥2μm in diameter and treat the drilling mud and fluids. It is especially effective when used in oilfield service industry, industrial service industry and especially in environmentally sensitive areas. This type of centrifuge is high in recovery rate, effective in solids control and remarkable in the reduction of cost spent on drilling mud resupplying and management. It is a very sophisticated dynamic balancing machine, able to operate stably with the whirling speed ranging from 0 to 3900 and generate centrifugal force of 3000G.

Decanter Centrifuge
Decanter Centrifuge

KOSUN Decanter Centrifuge can meet with different requirements of mud treatment under various drilling conditions, that can do sedimentation and separation for particles more than 2 μm. After treatment, the mud can achieve ideal viscosity and proportion, resulting in better recycling, high efficiency, saving and environment protection.

The series of centrifuge by our company has been developed many years with the continuous improvement and optimization design, which possesses the characteristics of good result of separation and settlement, as well as large quantity, reliable work, longer life, lower energy consumption, easy maintenance, smooth operation, lower noises, etc. (Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

KOSUN Cutting Dryer applied in Xinjiang Oil Sludge Management

Recently, a number of KOSUN Vertical Cutting Dryer has been sent to Xinjiang Karamay oil sludge management center.

cutting dryer
cutting dryer

Advantages of KOSUN Vertical Cutting Dryer:

1 Efficient solid-liquid separation, the effective recovery of the mud in the drilling cuttings, a substantial reduction in solid emissions, solid oil content can be achieved after treatment of less than 5%

2 Effective recovery and reuse in the mud, mud circulation system, Recyclable due to slurry leakage, mobile derrick and mesh plug loss shaker.

3 Commonly used wear parts can be replaced from the top of the device; no need to move any device, you can replace the belt.

4 In the 4 rotation scraper Sprayed Tungsten Carbide corrosion resistant material, can prolong the service life, reduce maintenance costs.

5 suitable for oil base mud drilling cuttings recovery

6 to achieve the mud does not fall on the job requirements, reduce drilling fluid costs and waste disposal costs.

vertical cutting dryer
vertical cutting dryer

Kosun cuttings dryer for oil-based mud, by centrifugal separation principle, can effectively recover the cuttings in liquid phase composition, the solid phase becomes very dry, the drilling mud in the recovery, reduce the cost of drilling operation, but also reduces the the pollution of the environment, in accordance with international emission standards and environmental protection requirements. It can be used for drilling cuttings in land and ocean drilling.

Know more information about KOSUN Cutting Dryer:

http://www.kosuneco.com/archives541.html

What is the newest technology in drilling waste treatment?

The main components of the drilling waste are cuttings, excess drilling fluids, hydrocarbons and water and are mostly categorized as hazardous waste. The disposal of these wastes are, in most locations around the world, highly regulated. The solids in the drill cuttings are usually separated and the cleaned off drill mud residue, as well as the produced water are usually cleaned at considerable costs.(drilling waste treatment)

drilling waste treatment equipment

The first step in managing drilling wastes is to separate the solid cuttings from the liquid drilling mud. Once solid and liquid drilling wastes have been separated, companies can use a variety of technologies and practices to manage the wastes. For some applications, drilling wastes are solidified or stabilized prior to their ultimate management practice. The management technologies and practices can be grouped into three major categories: waste minimization, recycle/reuse, and disposal.

The Following information is more about the drilling waste treatment equipment

Vertical Cuttings Dryer( Vertical Centrifuge) can perform solid/liquid separation through centrifugal separation. The vertical cuttings dryer can effectively recover the liquid phase in drilling cuttings, making the solid phase become very dry. It is suitable for water-base mud, oil-base mud and synthetic base mud. By recovering the mud in drilling cuttings, the vertical cuttings dryer can reduce the drilling cost and cut down environmental pollution. With handling capacity of 40-60 T/h, the oil on cuttings (OOC) of drilling cuttings can be reduced to lower than 5% (w/w) after treatment, meeting the international emissions standards and environmental protection requirements. The vertical centrifuge can also be applicable for drilling waste management in onshore and offshore drilling.

-DC Series Decanter Centrifuge is used in separating suspension of solids phase with particle ≥2μm in diameter for drilling mud and fluids handling.

-Screw Pump is an ideal pump used to feed drilling fluids to decanter centrifuge since drilling fluids is pushed to proceed along axial direction evenly. Therefore, the inner flow speed is kept low, volume unchanged and pressure stable so that vortex and agitation are prevented. Screw Pump is useful for wet mud drilling mud waste management and cuttings transportation.

Screw conveyor (Auger) can be used in drilling waste management projects, providing an effective and low-cost drilling cuttings transport system for offshore and onshore drilling rigs. Adopting a multi-sectional composite structure with each section of 12 feet (3.66m), the screw conveyor can be flexibly assembled on different drilling sites, with characteristics of simple operation, stable structure, strong adaptability and high safety, significantly improving the operating efficiency of equipment and reducing the cost and resources. The flights of screw conveyer adopt wear-resistant material to ensure its service life.

Hi-G Dryer is used to recover the mud from drilling cuttings,so as to reduce the liquid/oil content in drilling cuttings to as low as about 10%(w/w) and recover part of the drilling mud,so that the drilling cost can be reduced and the drilling waste volume can be cut down,for the purpose of reducing environmental pollution.The Hi-G dryer suitable for both of WBM and OBM.

Vertical Cuttings Dryer Your Best Choice

Vertical Cuttings Dryer

Vertical cuttings dryer is used to separate the drilling liquid and mud, and which can save a lot for the spending drilling companies.

Below are vertical cutting dryer from Kosun:

vertical cutting dryer
vertical cutting dryer

The main application area is about offshore and onshore projects, where the recovery of valuable drilling fluid from cuttings, as well as recovery of whole mud lost from shale shaker failure, rig motion and shaker screen blinding are priorities.

Vertical cutting dryer has the following advantages during operation:

1, Programmable Logic Controller (PLC), with automatic warning indicators, monitors temperature, torque, oil flow and operating hours;
2, High-capacity, continuous feed units have the throughput to keep up with drilling;
3, Tungsten-carbide-coated, independently adjustable flights reduce wear and ensure optimal tolerance;
4, Handrail and walkways is convenient for operators to do routine maintenance work, that can reduce risk to personnel;
5, Different kinds of screens can meet various operation requirements.

As we know, no sketches, no understanding, so here we are the sketch pic of vertical cuttings dryer:

vertical cutting dryer kosun
vertical cutting dryer kosun

And from the respect of environmental protection and cost, vertical cuttings dryer from Kosun also popular for:
a, Highly effective liquids/solids separation minimizes fluid content of cuttings;
b, Reduces drilling  waste-disposal volumes;
c, Effective separation reclaims high percentages of fluid that can be reused in the active mud system;
d, Recovers whole mud lost from shale shaker failure, rig motion and screen blinding, that is cost- effective.

The after sale maintain cost are always the problem by all the customers, and vertcial cutting dryer from Kosun also take much attention on this point:
1. Normal wear parts are easily accessible from the top of the unit; belts are easily
2. changed without removing gear assembly
3. Interchangeable tungsten carbide flights protect rotor and gear box from excessive erosion, minimizing main component failure
4. Explosion-proof motors and control panels can be certified with CE/ATEX

Vertical cuttings dryer for sale all over the world that got well recognized by clients.

So do not hesitate more, just contact kosun for your cutting dryer needs now.

Vertical Cutting Dryer Well Recognized Popular World Widely

Vertical cutting dryer (also known as VERTI-G Cutting Dryer ) is a vertical centrifuge that is one of the most effective waste management equipment for oil or synthetic drilling operations.

With the increase in drilling operations, it is becoming increasingly important for professionals to take different measures to ensure that drilling operations become cleaner. Over the years, in order to keep the site clean and help the environment clean, has done a lot of effort.

The chip dryer can effectively clean the drilling chip, restore the largest drilling fluid, and reduce the amount of drilling waste that must be transported.

vertical cutting dryer
vertical cutting dryer

Vertical cutting dryer is an effective means to reduce costs and improve efficiency. However, if the local environmental policy allows 5% OOC standards, TDU can also be used for similar work. Install vertical cuttings dryer to recycle valuable drilling fluids and re-use them by drilling into the active mud system.
Vertical drilling and cutting dryers are the means by which centrifugal force is generated to release the rotational force. The device is popular around the world due to its efficient drying and can ensure that work is done in a very efficient and faster manner.

The main purpose of the equipment is to ensure that the drilling of solid materials is wasted. If the dryer is used correctly, it can effectively recover the base fluid. Most of the time, vertical dryers can effectively recover more than 95% of the liquid to ensure more efficient work.

Cuttings dryer play an important role in improving low-volume application performance in drilling waste management. The machine automatically stops when high torque is generated due to low oil content. It has a good sidewalk, crane combination, easy maintenance. The motor of the cutting dryer is an explosion-proof type that can save any accidents by the workers. The machine’s control panel is certified and of high quality. If you are looking for a cutting dryer for drilling applications, you can use various sizes.
advantage

Vertical Cuttings Dryer Gain Well Recognized All Over the World

Vertical Cuttings Dryer

As the drilling work increases it is becoming very important that professional make different measure to ensure that drilling fields becomes cleaner. Over the years there have been many efforts made to keep the field clean and help the environment in cleaning.

Vertical dryer (also known as Verti-G cutting dryer) is a vertical centrifuge, one of the most effective waste management equipment for oil or synthetic drilling operations. The chip dryer can effectively clean the drilled chips, recover the largest drilling fluid, and reduce the amount of drilling waste that must be transported.

vertical cuttings dryer
vertical cuttings dryer

Vertical cutting dryer is an effective device to reduce costs and improve efficiency. However, if the local environmental policy allows 5% OOC standards, TDU can also be used for similar work. Install a vertical cutting dryer to recycle valuable drilling fluids and re-use them by drilling into an active mud system.

Vertical drilling and cutting dryers are the means for generating centrifugal force for the release of the rotating force. The equipment is popular around the world because of its effective drying and can ensure that work is done in a very efficient and faster manner.

The main purpose of the equipment is to ensure that the drilling solids are wasted. If the dryer is used correctly, the base fluid can be recovered efficiently.
Most of the time, vertical dryers can effectively recover more than 95% of the fluid and ensure more efficient work.

Cutting dryers play an important role in improving low-volume application performance in drilling waste management. When the high torque is generated due to low lubricating oil, the machine automatically stops. It has a good combination of walkways, lifting cranes, and easy maintenance.

The motor of the cutting dryer is explosion-proof and can save any accidents of the workers. The control panel for the machine is certified and of high quality. If you are looking for cutting dryers for drilling applications, they are available in a variety of sizes.

Vertical Cutting Dryer for Oil Base Mud of Kosun Manufacturer

Vertical Cutting Dryer

Oil Base Muds (OBMs) came into general use in the oil field in early 1950s. These oil base mud aid the process of drilling by providing the much needed lubrication for the equipments without damaging the reservoir that they are drilling into.

The use of vertical cuttings dryer with oil base mud drill cuttings is done to treat them. They are usually deployed with high speed centrifugal equipment to get best performance.

vertical cutting dryer
vertical cutting dryer

There is variety of combinations available in the market for treating only oil base mud or only synthetic base mud or both or along with water base mud as well.
The Oil base mud is used to reduce friction between drill pipe and formation. Operators also have the benefit of non-aqueous drilling fluids coupled with technology that help manage cuttings and excess oil and synthetic base mud.

In ensuring the environmental regulations, depending upon the local legislations, this becomes more helpful to pay extra attention to get rid of toxicity the drilling cutting waste endangers. The major benefit is that it’s not only efficient in reducing the environmental risk but also improving the profitability for the operators.

Ion any drilling project, operators must achieve a good balance between minimizing environmental impact, maintaining the drill stability and maximizing its efficiency. The use of non-aqueous fluid, both oil base mud and synthetic base mud, has increased substantially in the industry off late, owing primarily to the inherent inhibitive and lubricate qualities of these fluids coupled with the benefits of vertical cutting dryer in managing the drilling waste.

As the environmental discharge regulations get stricter, it is all the more important for operators to embrace technologies like these. A vertical cutting dryer performs that task for the operators and that too at economy. A surface solid control equipment is more efficient in dealing with larger cuttings and the dilution volume required to reduce fine solid content in the drilling fluid is reduced. Ultimately the total waste volume is significantly reduced.