Oil Drilling Waste Management Company and equipment

With the continuous improvement of environmental protection requirements, the major oil fields are faced with the problem of oil drilling waste management. KOSUN, Oil Drilling Waste Management Company, are searching drilling waste management and disposal methods for 25 years,  manufacturing quality drilling cuttings waste management system and serving the clients around the world.

Oil Drilling Waste Management equipment- Vertical Cuttings Dryer:

KOSUN vertical cuttings dryer for oil-based mud, by centrifugal separation principle, can effectively recover the cuttings in liquid phase composition, the solid phase becomes very dry, the drilling mud in the recovery, reduce the cost of drilling operation, but also reduces the the pollution of the environment, in accordance with international emission standards and environmental protection requirements. It can be used for drilling cuttings in land and ocean drilling.

vertical cuttings dryer
vertical cuttings dryer

Oil Drilling Waste Management equipment- Decanter Centrifuge:

KOSUN DC Series Decanter Centrifuge is used to separate suspended solids ≥2μm in diameter and treat the drilling mud and fluids. It is especially effective when used in oilfield service industry, industrial service industry and especially in environmentally sensitive areas. This type of centrifuge is high in recovery rate, effective in solids control and remarkable in the reduction of cost spent on drilling mud resupplying and management. It is a very sophisticated dynamic balancing machine, able to operate stably with the whirling speed ranging from 0 to 3900 and generate centrifugal force of 3000G.

Decanter Centrifuge
Decanter Centrifuge

KOSUN Decanter Centrifuge can meet with different requirements of mud treatment under various drilling conditions, that can do sedimentation and separation for particles more than 2 μm. After treatment, the mud can achieve ideal viscosity and proportion, resulting in better recycling, high efficiency, saving and environment protection.

The series of centrifuge by our company has been developed many years with the continuous improvement and optimization design, which possesses the characteristics of good result of separation and settlement, as well as large quantity, reliable work, longer life, lower energy consumption, easy maintenance, smooth operation, lower noises, etc. (Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

What is the newest technology in drilling waste treatment?

The main components of the drilling waste are cuttings, excess drilling fluids, hydrocarbons and water and are mostly categorized as hazardous waste. The disposal of these wastes are, in most locations around the world, highly regulated. The solids in the drill cuttings are usually separated and the cleaned off drill mud residue, as well as the produced water are usually cleaned at considerable costs.(drilling waste treatment)

drilling waste treatment equipment

The first step in managing drilling wastes is to separate the solid cuttings from the liquid drilling mud. Once solid and liquid drilling wastes have been separated, companies can use a variety of technologies and practices to manage the wastes. For some applications, drilling wastes are solidified or stabilized prior to their ultimate management practice. The management technologies and practices can be grouped into three major categories: waste minimization, recycle/reuse, and disposal.

The Following information is more about the drilling waste treatment equipment

Vertical Cuttings Dryer( Vertical Centrifuge) can perform solid/liquid separation through centrifugal separation. The vertical cuttings dryer can effectively recover the liquid phase in drilling cuttings, making the solid phase become very dry. It is suitable for water-base mud, oil-base mud and synthetic base mud. By recovering the mud in drilling cuttings, the vertical cuttings dryer can reduce the drilling cost and cut down environmental pollution. With handling capacity of 40-60 T/h, the oil on cuttings (OOC) of drilling cuttings can be reduced to lower than 5% (w/w) after treatment, meeting the international emissions standards and environmental protection requirements. The vertical centrifuge can also be applicable for drilling waste management in onshore and offshore drilling.

-DC Series Decanter Centrifuge is used in separating suspension of solids phase with particle ≥2μm in diameter for drilling mud and fluids handling.

-Screw Pump is an ideal pump used to feed drilling fluids to decanter centrifuge since drilling fluids is pushed to proceed along axial direction evenly. Therefore, the inner flow speed is kept low, volume unchanged and pressure stable so that vortex and agitation are prevented. Screw Pump is useful for wet mud drilling mud waste management and cuttings transportation.

Screw conveyor (Auger) can be used in drilling waste management projects, providing an effective and low-cost drilling cuttings transport system for offshore and onshore drilling rigs. Adopting a multi-sectional composite structure with each section of 12 feet (3.66m), the screw conveyor can be flexibly assembled on different drilling sites, with characteristics of simple operation, stable structure, strong adaptability and high safety, significantly improving the operating efficiency of equipment and reducing the cost and resources. The flights of screw conveyer adopt wear-resistant material to ensure its service life.

Hi-G Dryer is used to recover the mud from drilling cuttings,so as to reduce the liquid/oil content in drilling cuttings to as low as about 10%(w/w) and recover part of the drilling mud,so that the drilling cost can be reduced and the drilling waste volume can be cut down,for the purpose of reducing environmental pollution.The Hi-G dryer suitable for both of WBM and OBM.

Vertical Cuttings Dryer Gain Well Recognized All Over the World

Vertical Cuttings Dryer

As the drilling work increases it is becoming very important that professional make different measure to ensure that drilling fields becomes cleaner. Over the years there have been many efforts made to keep the field clean and help the environment in cleaning.

Vertical dryer (also known as Verti-G cutting dryer) is a vertical centrifuge, one of the most effective waste management equipment for oil or synthetic drilling operations. The chip dryer can effectively clean the drilled chips, recover the largest drilling fluid, and reduce the amount of drilling waste that must be transported.

vertical cuttings dryer
vertical cuttings dryer

Vertical cutting dryer is an effective device to reduce costs and improve efficiency. However, if the local environmental policy allows 5% OOC standards, TDU can also be used for similar work. Install a vertical cutting dryer to recycle valuable drilling fluids and re-use them by drilling into an active mud system.

Vertical drilling and cutting dryers are the means for generating centrifugal force for the release of the rotating force. The equipment is popular around the world because of its effective drying and can ensure that work is done in a very efficient and faster manner.

The main purpose of the equipment is to ensure that the drilling solids are wasted. If the dryer is used correctly, the base fluid can be recovered efficiently.
Most of the time, vertical dryers can effectively recover more than 95% of the fluid and ensure more efficient work.

Cutting dryers play an important role in improving low-volume application performance in drilling waste management. When the high torque is generated due to low lubricating oil, the machine automatically stops. It has a good combination of walkways, lifting cranes, and easy maintenance.

The motor of the cutting dryer is explosion-proof and can save any accidents of the workers. The control panel for the machine is certified and of high quality. If you are looking for cutting dryers for drilling applications, they are available in a variety of sizes.

What’re the Differences of Cutting Dryer and Mud Cleaner

Vertical Cuttings Dryer

Vertical Cuttings dryer and mud cleaner are both very important tools for a driller. But as a professional it is very important to understand that there is a huge difference between for the tools.

vertical cuttings dryer
vertical cuttings dryer

Mud Cleaner

Mud cleaner is a tools which is used for the purpose of removing the dirt, mud and sand from the drilling and is a very useful tool for the purpose of oil drilling fields.

 

mud cleaner
mud cleaner

On the other hand vertical cuttings dryer is very effective for the purpose of waste management in the process of drilling. It is used for saving up on the drilling fluids or oils which is used in the process of drilling. Cutting dryer reuses the drilling fluids and ensure that you get the best saving.

Different structure
If we consider vertical cutting dryer then overall construction is completely different from the mud cleaner. The base of the dryer is made from a steel base and acts a support system for all the other parts which are required for the working. Mud cleaner is a combination of de-slitter and de-sander and has its base made from different parts of the shaker.

Different functionality
Vertical Cuttings dryer is used for the purpose drying the drilling solids which can get transported by screw conveyors. Main benefit of cutting dryer is that it leaves very less pollutant and help in keeping the environment clean and safe. Mud cleaner is used for the purpose of removing sand and mud from the drilling waste solids.

Solids are cut into small pieces and then sent to the drilling mud tank for the purpose of cleaning and making sure that you get completely cleaned materials. It can make sure that end product is clean and you get the best working environment.

Vertical Cuttings Dryer For Kosun Drilling Waste Management

Vertical Cuttings Dryer

Vertical Cuttings Dryer is a kind of vertical centrifuge which is also named as VERTI-G Cuttings Dryer. It is regarded as to one of the most effective waste management equipment for oil- or synthetic- based drilling operations.

Kosun Vertical Cutting Dryer is applicable for recovery oil from the drilling cuttings in drilling industry .

Vertical Cuttings Dryer
Vertical Cuttings Dryer

 

 

 

 

 

 

 

In order to meet the international emission standards and environmental requirements. Kosun vertical dryer can cut down drilling costs and lessen environmental pollution by recycling mud in cuttings.
Processing capacity of 40-60T / h, after treatment of cuttings oil content (OOC) can be reduced to 5% (w / w) the following,

By using VERTI-G Cutting Dryer equipment,98% customers is very satisfied with the results.

How does the vertical cutting dryer work?
The vertical cutting dryer uses solid forces generated through mechanical rotation to separate solids and liquids. The drilling chips enter the space between the sieve basket and the scraper through the feed port and the fabric cone, and the drilling fluid flows through the material layer and the sieve into the collection tank along the cap under centrifugal force. The fluid is then discharged from the outlet pipe on both sides and the solids remain in the basket.

Due to the difference in speed between the screw blade and the sieve basket, the screw blade cuts the solid from the basket and then pushes it to the bottom of the basket so that the dewatered solids are continuously discharged into the collection funnel. The liquid phase will be further processed by Decanter Centrifuge Kosun also has it availalbe.

Kosun has more than 20 years experience in Drilling Solids Control Equipment and Drilling Waste Management Equipment with API, IADC, ISO and CE certificated.

KOSUN has been highly welcomed by customers by virtue of its high-quality products and best services. Welcome to contact with us.

HI-G Cuttings Dryer Replacement to TDU(Thermal Desorption Unit)

HI-G Cuttings Dryer

HI-G Cuttings Dryer play a major role in separating the drilling fluids from drilled cuttings.  So the HI-G cuttings dryer is considered as a core part of drilling waste management. In earlier time the use of TDU(Thermal Desorption Unit) was significant.

HI-G Cuttings Dryer have achieved lot of appreciation in drilling waste management. The vertical cutting dryer is commonly used to dry the dry the drilling solids . The working of a cutting dryer flows into two parts. One is transporting the solids and other is drying the solids.

VERTI-G cutting dryer
VERTI-G cutting dryer

HI-G Cuttings Dryer are the best option for the treatment of various waste streams such as oil sludge, drill cuttings and other organic waste material. The motors used in this procedure are non flammable. This will save your workplace from fire. The oil and water utilized in the process can be recycled for reuse. It is a heavy duty machine that leaves minimum footprints.

Whenever a successful drilling operation takes place the contamination of drilling cuttings with the drilling fluids occurs. This procedure is unavoidable. Separating the drilling fluid from the drilled cutting is really important as the drilling fluid is unrecoverable and economically unwanted.

It is a non incineration technology that is designed to separate hydrocarbons from the drilling oils and other fluids included in drilled cuttings. But today cutting dryers have taken its place due to following reasons.

It not only play a core role in drilling waste management but also enhances the performances of other equipment included in the procedure. The cutting dryer offer total fluid management. This will significantly reduce the impact of drilling activities on the environment.

HI-G Cuttings Dryer are quite light weight so can be used on any site. Making use of cutting dryer in the drilling waste management process will reduce the process time significantly.

What Are the Functions of Cuttings Dryer of Kosun

Cuttings dryer

Cuttings dryer vent is one of the most important parts of cutting dryers. This part is used for many different activities.

For the purpose of drilling waste management, the vent which is present in the cutting dryer is very important along with all the other equipments. For this purpose we would also want to know what all are the functions of the vertical cutting vents. Here is the answer to that question.

cuttings dryer
cuttings dryer

As mentioned before, vertical cutting dryer is very important part of the cutting dryers and are crucial in shaker screens as they are specially designed for the cutting dryers. The major functioning of butting dryers is in the drilling mud fields. As drilling mud is one of the most vital part of drilling waste management understanding its working becomes really crucial. The vertical cuttings dryer makes the drilling mud process easier.

Functions
The vertical dryer sorts the mud and solids by drying them. This later on decreases the pressure of VFD decanter centrifuge and shale shaker. This enhances the efficiency of drilling waste management process. Using vertical cutting dryer can do miracles if used from the beginning. The functioning of the cuttings dryer does nit limits only to decreasing the pressure of decanter centrifuge and shale shaker.

The dryer helps a lot in enhancing the performance of vacuum degasser and mud cleaner . The vertical dryer overall increases the performance of equipment included in drilling waste management. Besides this the cutting dryer also saves the drilling environment.

The other important function of vertical cuttings dryer is drilling the whole mud work. The vertical cutting dryer is the key of successful mud waste management. The system of cutting dryer cooperates all the equipments closely that results a high working efficiency in the working process.

Welcome to contact us!

Vertical Cutting Dryer Popular World Widely

Vertical Cutting Dryer

Vertical Cutting dryer and vertical drilling is a device which uses the rotary force for production of centrifugal force for the purpose of releasing.

The appliance is widely popular all over the world for its effective drying and can make sure that work is carried out in a very efficient and faster manner. Main use of the device is to make sure that there is wastage of the drilled solids. And if the vertical cutting dryer is used properly then it will provide a lot of help in recovering the base fluid efficiently.

vertical cutting dryer
vertical cutting dryer by Kosun

Most of the times a vertical dryer can efficiently recover more than 95% of the fluids and make sure that work are carried out more efficiently. There are many benefits of having a vertical cutting dryer installed; here are some of the benefits.

1.    Rational Structure
Most of the vertical cutting dryer have a 3K planetary structure which is constructed on a bedplate and can make sure that you get the best efficiency. Bedplate of the dryer is then equipped with a annual angle which can slump the pit and also allow for a flexible adjustment directly in the direction of the drainage.

2.    Long service Life
Most of the cutting dryer spare parts are made from top quality materials which can make sure that the efficiency of the cutter is very good and it can bring out better output. Good quality spare parts are very important if the material which is being used is rigid and is rotated at a very high speed. As in higher speeds a lot of solid material is discharge, the centrifugal force is protected with the wear proof measures and thus you get a good result in the end.

3.    Trustworthy alternative
Input shaft of the differential is equipped with a good quality torque sensor which can carry out all the work with utmost easy and ensure that there is no spiral scrapping of the job.

Kosun with more than 20 years experience in shaker screen decanter centrifuge, shale shaker , drilling waste management system  ……

Welcome to contact us if you need!

HI-G Cuttings Dryer is testing in Onsite Drilling Field

HI-G Cuttings Dryer

HI-G Cuttings Dryer is a vertical type centrifuge that is undoubtedly one of the most effective drilling waste management equipment for oil- or synthetic- based drilling operations.

HI-G Cuttings Dryer can effectively clean the drilled cuttings, recover the maximal drilling fluids and reduce the volumes of drilling waste that has to be transported from well site for disposal.

HI-G Cuttings Dryer for sale
HI-G Cuttings Dryer

HI-G Cuttings Dryer makes use of a unique force to dry solids from oil and other base fluids. The steel vessel catches the wet solids due to its stainless nature. The dry wastes are removed by the angles attached to the machine that rotate slightly slower than the bowl whereas liquid is thrown out through the bowl openings.

The main motor and oil pump motor are interlinked with each other, which aids in avoiding the start of the main motor prior to starting the pump motor.
The major components of the Verti-G cuttings Dryer;
1- Basket Screen
2- Air Knife System
3- Screw Conveyor
4- Fresh Water Flushing System
5- High Chrome Anti- Abrasive Flights
6- Positive Pressurized electric control cabinet with PLC + VFD operation.

Kosun cutting dryer can feed at 30 to 50 ton one hour with 420 G’ operating at 900-RPM rotation.
Verti-G cutting dryer makes use of gravity feed, pneumatic transfer via clean cut collection and transportation system, vacuum transfer, and screw conveyors.

The Vertical cuttings dryer is highly adaptable considering the cost and expenses incurred during its installation and maintenance charges. It has a better plan than expensive drilling methods and makes use of the waste products such as mud.

They are comparatively cheaper machines as it produces a very less amount of waste and unused solids and produces finer solids in oil and synthetic base drilling fluids, which can be very profitable for small business groups and organizations. It is the cheapest and most effective method to employ.

Vertical Cutting Dryer Ideal Chosen From Kosun Manufactures

Vertical Cutting Dryer

Vertical cutting dryer can reduce drilling costs and reduce environmental pollution. Processing capacity of 40-60 tons / hour, drilling cutting oil (OOC) after treatment can be reduced to less than 5% (w / w), in line with international emission standards and environmental requirements.

Vertical cutting dryer can improve overall cost-effectiveness and reduce extreme dry chips for handling and recycling valuable fluids for reuse. It is effective for water, oil and synthetic base drilling fluids.

Up to 95% of the drilling fluid can be recovered using vertical dryer from Kosun Industries. A significant reduction in the attraction between liquid and oil results in the distillation of the vertical cutting dryer chip, which can range between 6 wt.

vertical cutting dryer
vertical cutting dryer

Kosun Industries is aimed to reduce the amount of solid waste in the drilling process and reducing the associated disposal costs. Proper use of the vertical dryer ensures that the customer complies with local environmental regulations and helps recover the base fluid. Kosun Industries has set the industry standard for reducing drill-down fluid discards in sample testing. Reduce waste, dispose of and recycle liquids, and reduce our customers’ operating costs.

Vertical cuttings dryer of Kosun Industries features is durable and functional maintenance features to reduce downtime. All standard parts are easily accessible from the top of the unit. The belt can be quickly replaced without removing the drive assembly, and the drive assembly itself can be easily removed.

Environment and cost
1.  Highly efficient liquid / solid separation minimizes chip fluid content
2. Reduce waste disposal
3. Effective separation and recovery of high percentages of fluids can be reused in active sludge systems
4. It is cost-effective to recover the entire slurry lost from mudstone vibrator failure, rig motion and screen blockage.

Features and Advantages of Cutting Dryers
1.Reasonable structure
2.long lasting
3.Easy to maintain
4.Reliable lubrication

5. Save greater energies
6.Economic and environmental protection

With many years of experience in the market, the company has been in the global market expansion, and GAZPROM, PEMEX, AVA, SOCAR, SAE, such as the establishment of friendly and cooperative relations.

From drilling solids control to drilling waste management, Kosun has the equipment and personnel to perform this work efficiently and efficiently, as well as the growing environmental problems. Kosun works with a number of professional organizations to ensure effective and accurate results in the field of environmental protection.

Vertical Cutting Dryer for Sale is Ideal Chosen From Kosun Manufactures.Vertical cutting dryer of Kosun at home and abroad and got well recognized by clients.