As the drilling work increases it is becoming very important that professional make different measure to ensure that drilling fields becomes cleaner. Over the years there have been many efforts made to keep the field clean and help the environment in cleaning.
Vertical dryer (also known as Verti-G cutting dryer) is a vertical centrifuge, one of the most effective waste management equipment for oil or synthetic drilling operations. The chip dryer can effectively clean the drilled chips, recover the largest drilling fluid, and reduce the amount of drilling waste that must be transported.
Vertical cutting dryer is an effective device to reduce costs and improve efficiency. However, if the local environmental policy allows 5% OOC standards, TDU can also be used for similar work. Install a vertical cutting dryer to recycle valuable drilling fluids and re-use them by drilling into an active mud system.
Vertical drilling and cutting dryers are the means for generating centrifugal force for the release of the rotating force. The equipment is popular around the world because of its effective drying and can ensure that work is done in a very efficient and faster manner.
The main purpose of the equipment is to ensure that the drilling solids are wasted. If the dryer is used correctly, the base fluid can be recovered efficiently.
Most of the time, vertical dryers can effectively recover more than 95% of the fluid and ensure more efficient work.
Cutting dryers play an important role in improving low-volume application performance in drilling waste management. When the high torque is generated due to low lubricating oil, the machine automatically stops. It has a good combination of walkways, lifting cranes, and easy maintenance.
The motor of the cutting dryer is explosion-proof and can save any accidents of the workers. The control panel for the machine is certified and of high quality. If you are looking for cutting dryers for drilling applications, they are available in a variety of sizes.
Oil Base Muds (OBMs) came into general use in the oil field in early 1950s. These oil base mud aid the process of drilling by providing the much needed lubrication for the equipments without damaging the reservoir that they are drilling into.
The use of vertical cuttings dryer with oil base mud drill cuttings is done to treat them. They are usually deployed with high speed centrifugal equipment to get best performance.
There is variety of combinations available in the market for treating only oil base mud or only synthetic base mud or both or along with water base mud as well.
The Oil base mud is used to reduce friction between drill pipe and formation. Operators also have the benefit of non-aqueous drilling fluids coupled with technology that help manage cuttings and excess oil and synthetic base mud.
In ensuring the environmental regulations, depending upon the local legislations, this becomes more helpful to pay extra attention to get rid of toxicity the drilling cutting waste endangers. The major benefit is that it’s not only efficient in reducing the environmental risk but also improving the profitability for the operators.
Ion any drilling project, operators must achieve a good balance between minimizing environmental impact, maintaining the drill stability and maximizing its efficiency. The use of non-aqueous fluid, both oil base mud and synthetic base mud, has increased substantially in the industry off late, owing primarily to the inherent inhibitive and lubricate qualities of these fluids coupled with the benefits of vertical cutting dryer in managing the drilling waste.
As the environmental discharge regulations get stricter, it is all the more important for operators to embrace technologies like these. A vertical cutting dryer performs that task for the operators and that too at economy. A surface solid control equipment is more efficient in dealing with larger cuttings and the dilution volume required to reduce fine solid content in the drilling fluid is reduced. Ultimately the total waste volume is significantly reduced.
Cutting dryer of Kosun is a well-known brands in China. It has 25 years of history in solids control.
Cutting dryer is also a kind of centrifuge which is used for solid and liquid
separation through centrifugal separation. Cuttings dryer have been proven to be one of the most effective waste management equipment for oil-based or synthetic drilling operations.
Centrifuge is the use of centrifugal force, separation of liquid and solid particles or liquid and liquid mixture of the components of the mechanical. The centrifuge is mainly used to separate the solid particles in the suspension from the liquid or to separate the two different densities and incompatible liquids (eg, to separate the cream from the milk) in the emulsion;
It can also be used to exclude Wet solids in the liquid, such as washing clothes with wet clothes; special ultra-speed tube separator can also be separated from different density of gas mixture; the use of different density or particle size of solid particles in the liquid settling speed of different characteristics, some settlement The centrifuge can also classify the solid particles by density or particle size.
Why this centrifuge is so popular?
It contain below reseasons:
1. Highly effective separation liquids/solids
2. Minimizes fluid content of cuttings
3. Decease waste-disposal volumes
4. Meet various operation requirements
5. Ease to maintence.
6. Improved efficiency and lower costs
7. Lowere cost because lower waste volumes.
With years marketing experience, KOSUN have been expanded its market globally, and have been established the friendly partnership with GAZPROM, PEMEX, AVA, SOCAR, SAE, etc.
As a leader in China’s solid control and drilling waste management industry, Kosun has been highly valued by its local customers for its high quality products and quality service.Branch letter will continue to provide customers with better products and services.
Vertical Cutting Dryer of Kosun uses centrifugal force to dry synthetic base fluids or drilled solids in oil .
The population growth along with it a faster urbanization with 13 billion people today and multiplying at a terrifying rate, mean even faster increases of energy and resources consumption.
Energy has much to do with this as we consume more and as the atmosphere and oceans absorb more. As 80% of the world’s resources are consumed by 20% of its population. If ‘one’ is the amount of energy the average person in India or China uses per day then 400 is the number for a European. And more than 1200 for a North American.
There are number of energy resources to fulfill this excruciating demand of energy. The chief among them is – fossil fuel. There are few major exploration and production companies in this field – BP, Chevron and Statoil to name a few.
Drilling has been a well known method of reaching the reservoirs of fossil fuels beneath the vast ocean surface with the help of drilling rigs or on shore sites. The drilling rig itself comes in number of variations. The drilling process involves various stages namely – concession rights, seismic research, exploration drilling, appraisal drilling, concept development, development drilling, production, work-over/additional wells, and finally plug and abandon.
Drilling operations deploy a number of equipments to ensure safe and effective extraction of fuel. During the process, the cuttings dryer play an important role to recover the oil from drill cuttings.
It is known that large quantities of fluid are discarded with solid drilling waste management equipments. Vertical dryer ensures to separate good precious quantity of fluid from solid waste and restore the environmental balance before the discharge of drilling waste for further treatment, also making the process cost savvy for the investors.
So the key function of vertical cutting dryer could be traced as seperating the fluid from solid during the process of drilling waste management system and thereby preventing the loss of extracted oil mainly from large drilling cuttings and also make the seperated solid waste easier for further treatment to reduce the environmental damages once they are released back.
Vertical Cuttings dryer and mud cleaner are both very important tools for a driller. But as a professional it is very important to understand that there is a huge difference between for the tools.
Mud cleaner is a tools which is used for the purpose of removing the dirt, mud and sand from the drilling and is a very useful tool for the purpose of oil drilling fields.
On the other hand vertical cuttings dryer is very effective for the purpose of waste management in the process of drilling. It is used for saving up on the drilling fluids or oils which is used in the process of drilling. Cutting dryer reuses the drilling fluids and ensure that you get the best saving.
If we consider vertical cutting dryer then overall construction is completely different from the mud cleaner. The base of the dryer is made from a steel base and acts a support system for all the other parts which are required for the working. Mud cleaner is a combination of de-slitter and de-sander and has its base made from different parts of the shaker.
Vertical Cuttings dryer is used for the purpose drying the drilling solids which can get transported by screw conveyors. Main benefit of cutting dryer is that it leaves very less pollutant and help in keeping the environment clean and safe. Mud cleaner is used for the purpose of removing sand and mud from the drilling waste solids.
Solids are cut into small pieces and then sent to the drilling mud tank for the purpose of cleaning and making sure that you get completely cleaned materials. It can make sure that end product is clean and you get the best working environment.
The oil and gas industry caters to the fuel requirement of the society on a global scale, by exploration and extraction of fossil fuels, underneath the ground surface or the ocean floor. An area where oil wells are discovered in close proximity are called as oil fields and these oil fields are usually very large in size, spanning to a very large expanse, as large as hundreds of kilometers.
Once the concession rights are obtained, seismic research conducted, the exploratory drilling operations begin. The oilfield drilling renders large quantities of drilling cuttings, that could be understood as drilling waste. The unfortunate side effect of such quests is a long trail of carbon foot prints that these operations leave behind once the operations carried out. Ranging from contaminated groundwater to oil spillage during transportation of oil.
But the good news is that the increasing environmental awareness and the advancement of technologies in the field are giving rise to safer drilling operations. Companies are investing in research projects to obtain better insights to learn modern technologies to deal with drilling fluid and drilling waste management.
One such big leap in this direction is the popularity that oilfield drilling cutting dryers are gaining among operators. A good solid control equipment help in separating the drilling fluid from drilling solid waste or drilling cuttings. Vertical cuttings dryer uses centrifugal force generated by mechanical rotation to separate liquid from solid that results into drier and reduced solid drilling waste and increased profit for the operator by recovering the fluid from the drilling waste.
Then this dried and reduced drilling waste is taken for disposal using various methods like land-spreading, land-framing, evaporation and burial onsite, incineration and other thermal treatment, underground injection, bioremediation and composting, and reuse and recycle, etc. So the vertical cutting dryer plays an important role in the entire process of drilling waste management system.
VERTI-G cutting dryer is a separation equipment that is highly utilized in drilling waste management. VERTI-G cutting dryer offer a solid control on reducing the drilled solid wastes.
VERTI-G cutting dryer reduces the disposal cost significantly. If the vertical cutting dryer is utilized in a proper way then it can offer compliance to the clients with local environmental regulations and also recovers the base fluid.
The equipment utilizes rotary mechanism that produce centrifugal force. The vertical cuttings dryer are highly used in various countries.
The capacity of a VERTI-G cutting dryer to recover the drilling fluids is up to 95%. Along with this the vertical cuttings dryer offer many advantages. If you consider its features it is very compact in design.
The vertical dryer cutting machine enhances the working of lubrication system by relocating it with a better protection. It also improves the performance of external components and their longevity.
The VERTI-G cutting dryer has an improved water shield design that includes many features such as upper access doors, visual inspection facility and so on. This will help you monitor the complete procedure. The good quality vertical cutting dryers are highly durable and have less functional maintain ace. All the standard part are easy to access and can be changed without much effort.
In other equipment changing belts is a difficult process but in case of VERTI-G cuttings dryer it gets super easy and quick. You can change the belt without removing drive assembly.
The overall structure of the machine is user friendly. Kosun vertical cutting dryer has been highly praised by vast domestic and overseas customers.Using high quality vertical cutting dryers will not only increase the efficiency of the drill waste management procedure but also will enhance the performance of all other equipments included in the process.
Vertical Cuttings Dryer is a kind of vertical centrifuge which is also named as VERTI-G Cuttings Dryer. It is regarded as to one of the most effective waste management equipment for oil- or synthetic- based drilling operations.
In order to meet the international emission standards and environmental requirements. Kosun vertical dryer can cut down drilling costs and lessen environmental pollution by recycling mud in cuttings. Processing capacity of 40-60T / h, after treatment of cuttings oil content (OOC) can be reduced to 5% (w / w) the following,
How does the vertical cutting dryer work?
The vertical cutting dryer uses solid forces generated through mechanical rotation to separate solids and liquids. The drilling chips enter the space between the sieve basket and the scraper through the feed port and the fabric cone, and the drilling fluid flows through the material layer and the sieve into the collection tank along the cap under centrifugal force. The fluid is then discharged from the outlet pipe on both sides and the solids remain in the basket.
Due to the difference in speed between the screw blade and the sieve basket, the screw blade cuts the solid from the basket and then pushes it to the bottom of the basket so that the dewatered solids are continuously discharged into the collection funnel. The liquid phase will be further processed by Decanter Centrifuge Kosun also has it availalbe.
Kosun has more than 20 years experience in Drilling Solids Control Equipment and Drilling Waste Management Equipment with API, IADC, ISO and CE certificated.
KOSUN has been highly welcomed by customers by virtue of its high-quality products and best services. Welcome to contact with us.
Vertical cutting dryer is used for the purpose of recovering waste oil and cutting fluids from the system and bring them back into operation. In a drilling waste industry there is a heavy requirement of oil and as it can make the overall process very convenient.
According to the reports, 1 to 4 barrels of oil is required for 1 barrel of solid which is removed. If there is no cutting dryer installed in the system then all this oil will get wasted and thus increase the overall cost of the operation.
There are many benefits using vertical cutting dryer, here is how it can benefit you:
Make Operation environmental friendly
Wastage of oil can be very harmful for the nature. When there is no dryer installed in the system then it can cause a lot of waste of oil and damage the nature to a great deal. With the help of cuttings dryer all these waste can be monitored and you will get a very efficient way to work.
Reduction in waste can cause heavy losses. If you use the dryer into your system them most of the oil will be re-pumped into the system and there will be considerable reduction in the requirement of oil. It will also make system more efficient and bring out the best drilling.
Long service life
Dryers which are used for the purpose of controlling waste are all made from high quality material which can ensure that you get the best output from the service. If this system is not used then it can result it lots of losses and you will be also required to pump in a lot of oil into the system.
Lubrication which is pumped back into the system is a lot more reliable and can provide you with better efficiency.
HI-G Cuttings Dryer play a major role in separating the drilling fluids from drilled cuttings. So the HI-G cuttings dryer is considered as a core part of drilling waste management. In earlier time the use of TDU(Thermal Desorption Unit) was significant.
HI-G Cuttings Dryer have achieved lot of appreciation in drilling waste management. The vertical cutting dryer is commonly used to dry the dry the drilling solids . The working of a cutting dryer flows into two parts. One is transporting the solids and other is drying the solids.
HI-G Cuttings Dryer are the best option for the treatment of various waste streams such as oil sludge, drill cuttings and other organic waste material. The motors used in this procedure are non flammable. This will save your workplace from fire. The oil and water utilized in the process can be recycled for reuse. It is a heavy duty machine that leaves minimum footprints.
Whenever a successful drilling operation takes place the contamination of drilling cuttings with the drilling fluids occurs. This procedure is unavoidable. Separating the drilling fluid from the drilled cutting is really important as the drilling fluid is unrecoverable and economically unwanted.
It is a non incineration technology that is designed to separate hydrocarbons from the drilling oils and other fluids included in drilled cuttings. But today cutting dryers have taken its place due to following reasons.
It not only play a core role in drilling waste management but also enhances the performances of other equipment included in the procedure. The cutting dryer offer total fluid management. This will significantly reduce the impact of drilling activities on the environment.
HI-G Cuttings Dryer are quite light weight so can be used on any site. Making use of cutting dryer in the drilling waste management process will reduce the process time significantly.