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Vertical Cuttings Dryer Replacement to TDU

Vertical Cuttings Dryer

The Vertical Cuttings Dryer (also called Verti-G Cutting Dryer) is a vertical type centrifuge that is undoubtedly one of the most effective waste management equipment for oil- or synthetic- based drilling operations. The vertical cuttings dryer can effectively clean the drilled cuttings, recover the maximal drilling fluids and reduce the volumes of drilling wastes that has to be transported from well site for disposal.

vertical cutting dryer
vertical cutting dryer

Vertical cutting dryers are effective equipments to reduce the price and create better efficiency. However, TDU can also be used for the similar work if the local environment policy allows 5 % OOC standards. Vertical cutting dryers are installed to recycle the valuable drilling fluids and re-use it by shifting into active mud system for drilling.

TDU should only be used when extremely necessary as they release many harmful chemicals to the land. After the treatment of TDU, the OOC can be controlled within 1 % and the remaining ashes can be utilized to make bricks used in construction.

Kosun Thermal desorption unit (TDU) – It utilizes thermal energy to treat the oily contents. Normally, the materials treated by TDU, the solids control should be no less than 40%. Otherwise, it cannot be spilled well in the furnace.

The kind of waste sludge that can be treated by Kosun Thermal desorption unit (TDU) consists of;

All oil type solids whose vaporization point is below 420 degree centigrade could be treated with this system. The oil type solids above mentioned is oil waste and a certain amount solids, like mixture of mud and sand. The pyrolysis furnace roller in this design heat the material and the material is pushed forward by shoveling plates welled with a certain angle on the roller’s inner wall. If the material were only oily mud, the spilling character would be lower.
TDU’s cannot replace Vertical Cuttings Dryer.

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HI-G Cuttings Dryer is testing in Onsite Drilling Field

HI-G Cuttings Dryer

HI-G Cuttings Dryer is a vertical type centrifuge that is undoubtedly one of the most effective drilling waste management equipment for oil- or synthetic- based drilling operations.

HI-G Cuttings Dryer can effectively clean the drilled cuttings, recover the maximal drilling fluids and reduce the volumes of drilling waste that has to be transported from well site for disposal.

HI-G Cuttings Dryer for sale
HI-G Cuttings Dryer

HI-G Cuttings Dryer makes use of a unique force to dry solids from oil and other base fluids. The steel vessel catches the wet solids due to its stainless nature. The dry wastes are removed by the angles attached to the machine that rotate slightly slower than the bowl whereas liquid is thrown out through the bowl openings.

The main motor and oil pump motor are interlinked with each other, which aids in avoiding the start of the main motor prior to starting the pump motor.
The major components of the Verti-G cuttings Dryer;
1- Basket Screen
2- Air Knife System
3- Screw Conveyor
4- Fresh Water Flushing System
5- High Chrome Anti- Abrasive Flights
6- Positive Pressurized electric control cabinet with PLC + VFD operation.

Kosun cutting dryer can feed at 30 to 50 ton one hour with 420 G’ operating at 900-RPM rotation.
Verti-G cutting dryer makes use of gravity feed, pneumatic transfer via clean cut collection and transportation system, vacuum transfer, and screw conveyors.

The Vertical cuttings dryer is highly adaptable considering the cost and expenses incurred during its installation and maintenance charges. It has a better plan than expensive drilling methods and makes use of the waste products such as mud.

They are comparatively cheaper machines as it produces a very less amount of waste and unused solids and produces finer solids in oil and synthetic base drilling fluids, which can be very profitable for small business groups and organizations. It is the cheapest and most effective method to employ.

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KOSUN Vertical Cutting Dryer : Core Equipment in Drilling Waste Management

KOSUN Vertical Cutting Dryer

KOSUN Vertical Cutting Dryer is well known with high quality and best after service sales.

KOSUN Vertical Cutting Dryer can effectively recover the liquid phase in drilling cuttings, making the solid phase become very dry. It is suitable for water-base mud, oil-base mud and synthetic base mud.

In drilling operations large quantities of drilling cuttings are obtained as a result of drilling deep beneath the ocean surface or on the ground to extract the fossil fuel or oil as we commonly know it.

The drilling operations typically yield two kinds of waste – drilling fluids and drilling cuttings. While drilling fluids like mud are used intentionally to aid the process of drilling through well-drilling method, drilling cuttings are the byproduct of the process. This mix of fluid and solid is brought to the surface for further treatment. The separation of two is carried out with mechanical means, the core equipment in the process being a “ Cutting Dryer ”.

 

KOSUN Vertical Cutting Dryer for sale
KOSUN Vertical Cutting Dryer

Before we understand the process better, let us look into the need for this drilling waste management, why so much importance is attached with such an ordinary task? Well, the answer is much more complicated than you would expect.

The oil and gas wells have been drilled for over a century now and the companies and authorities have grown more aware of the environmental impact of the drilling waste management. Stricter rules and regulations are deployed to companies that has prompted the researchers to find out better ways of dealing with this drilling waste. Naturally the stakes are high for all the parties involved.

One of the most modern approaches of dealing with drilling waste management is returning the drilling cutting waste back to the deep zone where they originally came from – the deep reservoirs, and there are various equipments deployed for supporting the process but before the disposal it is imperative that the drilling cuttings are well treated for the removal of any harmful drilling elements. The usage of cutting dryers makes that possible.

What it does is separate the fluid from the drilling cuttings in a most efficient way, to recover the oil on cuttings and leave remaining waste more suitable for further disposal. So it will be fair to conclude that the cutting dryers are actually at the heart of drilling waste management process.

Some of other traditional methods of drilling waste disposal are: land-spreading and land-farming, evaporation and burial onsite, underground injection, incineration and other thermal treatment, bioremediation and composting, and reuse and recycling.

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Cuttings Dryer of Kosun Delivery to Kazakhstan

Cuttings Dryer

Cuttings dryer that come from Kosun will delivery to Kazakhstan recently.

As a leader brand among in solid control of drilling waste management in addition to Beijing, America, Xi’an, Russia. Kosun continuely develop new products to meet market demands. Quality control, customer experience,after sales service and manafacturing management.

cutting dryer
cuttings dryer

After years of continuous efforts, Kosun open up the markert and export a large number of solid control equipment to foreign markets. We will focus on Russia, the US market. So many oil drilling company production.

Cuttings dryer are designed by customers actual needs. In the system design process and equipment configuration on both the cost and processing results. Achieve the best processing results with the lowest cost under customer requirements.

We have more than $ 3 million equipment will delivery to Russia past. A drilling company has purchased four sets of vertical cutting dryers for drilling waste management system and 12 settling centrifuges for solid control. Many devices have been working for more than 3 years and customers will be satisfied with the performance of the work. We also have some west Africa customers.

According to customer oriented, KOSUN will provied the most suitable products for customers according to their practical requirements and provide them with reliable and high-quality products.

Vertical cutting dryer is quite popular by customer at home and abroud with abundant technological strength and perfect after-sales service system. KOSUN is looking forward to negotiation and cooperation with you!

Kosun will integrate global resources, embark on the Chinese market, provide a full range of one-stop oil drilling fluid solid control products and drilling waste treatment products, solutions and a high sense of responsibility and sustainable innovation services, employees, customers and shareholders, and Customer satisfaction for the KOSUN people’s eternal pursuit.

Kosun products won’t let you down. Please contact us as long as  you need.

 

 

 

 

 

 

 

 

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VERTI-G Cuttings Dryer For Sale From Kosun Solids

VERTI-G Cuttings Dryer

VERTI-G cuttings dryer are also called as centrifuge, are efficient solid-liquid separation equipments, from the feed device, washing equipment,filter silo,separation system, transmission,  and electronic control devices.

VERTI-G cuttings dryer are the core equipment for drilling waste management unit, which are the necessary part for drilling environment protection projects.

VERTI-G cuttings dryer for sale
VERTI-G cuttings dryer

There are two different types of Kosun vertical cutting dryer , the VC-800 cutting dryer and the VC-1000 vertical cutting dryer, all using high-speed vertical centrifuges for maximum liquid / solid separation in large quantities; it is used with Solvedrilling The dryer is the same. With new design and high quality assurance, the WestPetro cutting dryer offers key advantages for operators to meet the stringent environmental conditions of cutting and oil drilling.

The VERTI-G cutting dryer has the most advanced design and can handle a different amount of cutting and fluid, usually up to 60 tons per hour. The dried solids discharged from the dryer are usually wetted by ≤ 5% of the oil content.

By recycling mud in cuttings, vertical dryer can decrease drilling costs and lessen environmental pollution. Processing capacity of 40-60T / h, after treatment of cuttings oil content (OOC) can be reduced to 5% (w / w) the following, Meet for international emission standards and environmental requirements. Vertical centrifuges can also be used for drilling waste management on land and offshore drilling waste.

We manufacture Vertical Cutting Dryer Equipment and Drilling Waste Management Equipment for more than 20 years experience with API, IADC, ISO and CE certificated.

Kosun will integrate global resources, embark on the Chinese market, provide a full range of one-stop oil drilling fluid solid control products and waste treatment products, solutions and a high sense of responsibility and sustainable innovation services, employees, customers and shareholders, and Customer satisfaction for the KOSUN people’s eternal pursuit.

In 2017, KOSUN will continue to make a stage pose with a series of typical products we are expecting your visit!

 

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Vertical Cutting Dryer Ideal Chosen From Kosun Manufactures

Vertical Cutting Dryer

Vertical cutting dryer can reduce drilling costs and reduce environmental pollution. Processing capacity of 40-60 tons / hour, drilling cutting oil (OOC) after treatment can be reduced to less than 5% (w / w), in line with international emission standards and environmental requirements.

Vertical cutting dryer can improve overall cost-effectiveness and reduce extreme dry chips for handling and recycling valuable fluids for reuse. It is effective for water, oil and synthetic base drilling fluids.

Up to 95% of the drilling fluid can be recovered using vertical dryer from Kosun Industries. A significant reduction in the attraction between liquid and oil results in the distillation of the vertical cutting dryer chip, which can range between 6 wt.

vertical cutting dryer
vertical cutting dryer

Kosun Industries is aimed to reduce the amount of solid waste in the drilling process and reducing the associated disposal costs. Proper use of the vertical dryer ensures that the customer complies with local environmental regulations and helps recover the base fluid. Kosun Industries has set the industry standard for reducing drill-down fluid discards in sample testing. Reduce waste, dispose of and recycle liquids, and reduce our customers’ operating costs.

Vertical cuttings dryer of Kosun Industries features is durable and functional maintenance features to reduce downtime. All standard parts are easily accessible from the top of the unit. The belt can be quickly replaced without removing the drive assembly, and the drive assembly itself can be easily removed.

Environment and cost
1.  Highly efficient liquid / solid separation minimizes chip fluid content
2. Reduce waste disposal
3. Effective separation and recovery of high percentages of fluids can be reused in active sludge systems
4. It is cost-effective to recover the entire slurry lost from mudstone vibrator failure, rig motion and screen blockage.

Features and Advantages of Cutting Dryers
1.Reasonable structure
2.long lasting
3.Easy to maintain
4.Reliable lubrication
5. Save greater energies
6.Economic and environmental protection
With many years of experience in the market, the company has been in the global market expansion, and GAZPROM, PEMEX, AVA, SOCAR, SAE, such as the establishment of friendly and cooperative relations.

From drilling solids control to drilling waste management, Kosun has the equipment and personnel to perform this work efficiently and efficiently, as well as the growing environmental problems. Kosun works with a number of professional organizations to ensure effective and accurate results in the field of environmental protection.

Vertical Cutting Dryer for Sale is Ideal Chosen From Kosun Manufactures.Vertical cutting dryer of Kosun at home and abroad and got well recognized by clients.

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Vertical Dryer – High Quality Guarantee on Application

Vertical Dryer

Vertical dryer can als be considered a vertical centrifuge. The discharged cutting material is transferred from the top opening to the vertical cutting dryer by the centrifugal force generated by the rotation of the screen module by the screw conveyor.

vertical dryer
vertical dryer

The Koson Cutting Dryer consistently produces as little as 1% of the oil remaining in the weight of the cut. Centrifuges are used for separation, such as to enrich nuclear fuel for fissile isotopes.

Features:

a. Adopting Italy integrated analysis technology to meet the domestic and foreign customers on the drilling site processing requirements
b. Capacity of up to 50 tons.
c. Separate and dry different types of drilling waste, such as water-based mud, oil-based mud, compound mud.
d. The use of independent oil lubrication and cooling systems to extend equipment life.
f. Flexible discharge port, you can use different models, such as screw, belt and so on.
g. Water-based mud and composite mud: water content of 8-10%, oil-based mud: water content ≤ 6%, OOC ≤ 3%.

Program
More stringent chip discharge regulations force operators and drilling contractors to reduce drilling waste and recycle quality products for reuse.
Methods
Cutting dryer with the most advanced design, can handle a different number of cutting and fluid, usually up to 60 tons per hour. The dry solids discharged from the dryer typically contain an oil content of & lt; 5% by wet weight.
Low costs
Cuttings dryer increase the overall cost-effectiveness, resulting in a reduced amount of extremely dry chips for disposal and recovery of valuable fluids for reuse. It is effective for water, oil and synthetic drilling fluids.

Vertical cuttings dryer for sale with low price, high-quality vertical dryer is welcomed by customers. As top  of in China’s solids control, We will continue to provide high quality produts and best services.

Please welcome to contact Kosun company to get more detail information. We are wating for your cooperation.

 

 

 

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Cutting Dryer for Drilling Management – Kosun Solids Control

Cutting Dryer

Cutting dryer of Kosun is a vertical scraper discharge centrifuge.Which is an efficient solid-liquid separation equipment, from the feed device, separation system, filter silo, a silo, transmission, washing equipment and electronic control devices.

cutting dryer
cutting dryer

Cutting dryer is used in the drilling industry. The debris shredder effectively recovers liquid components from the drill cuttings and makes the solid phase very dry. Vertical Cuttings dryer can also be used in onshore and offshore drilling.

Vertical cutting dryer of the entire system clever application of the dual role of centrifugal force and gravity to achieve the continuous work of the equipment to achieve a high working efficiency. Slurry from the feed inlet into the centrifuge, in the separation system by the role of centrifugal force, through the filter screen to retain solid, liquid through the screen into the filter chamber from the mother liquid port discharge. The solid in gravity and centrifugal force component of the downward movement, through the silo into the lower section.

During the course of the movement, the solids are washed by pumping the wash solution through the wash system. All power is driven by a motor. In the separation process, you can adjust the feed rate and the relative position of the various parts of the separation system to control the solid residence time in the separation system to achieve the required solid content of water requirements.

Cutting Dryer
Cutting Dryer

Maintenance of safety
1, the spindle disassembly, assembly safety
Innovative design of the pumping spindle, with NU series of inner and outer ring detachable cylindrical bearings, can facilitate separation of the spindle from the body, reducing the difficulty of assembly and demolition, improve installation quality, easy accessibility, no damage parts.
2, the host bearing and bearing outer ring demolition, assembly safety
Innovative design of the separate bearing housing structure, to change the traditional bearing outer ring directly with the bearing seat of the main installation mode, on-site demolition easy and convenient, no damage to parts.
3, the spindle bearing inner ring demolition, assembly safety
Spindle in the design of reference high-pressure oil demolition bearing the principle of reducing the difficulty of maintenance, disassembly without damage, while extending equipment life.
Fourth, equipment protection security

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Vertical Cuttings Dryer, Vertical Centrifuge from KOSUN

Vertical Cuttings Dryer

Vertical Cuttings Dryer is a kind of vertical centrifuge of KOSUN which can removes of up to 95 percent of drilling fluids from cuttings. After treatment, in line with international emission standards and environmental requirements.
VC-2000, VC-800 series is applied to below three category:
1.water-based muds
2.oil-based muds
3.synthetic-base muds

Vertical Cuttings Dryer
Vertical Cuttings Dryer

Vertical Cuttings Dryer can not only reduce drilling solids waste and save disposal expenses, but also decrease the pollution of the environment. Vertical Centrifuge can also be applied to land and marine drilling in the vertical cuttings processing.

Vertical Cuttings Dryer
Vertical Cuttings Dryer

 Advantages and Features

1.Efficient solid-liquid separation, the cuttings in the mud content can be reduced to a minimum, reducing the amount of drilling waste disposal.
2.Effective separation and a greater proportion of the recovery of mud, and reuse in the mud circulation system can be recycled because of the vibrating screen running slurry, moving the derrick and screen plugging loss of mud.
3.Common wear parts can be replaced from the top of the device; do not need to move any device, you can replace the belt.
4.Scraper on the swivel scraper coated with tungsten carbide anti-corrosion wear-resistant materials, can extend its service life and reduce maintenance costs.

With the rapid development of industry, pollution is getting worse. Environmental protection has become the focus of global attention.With the world increasingly stringent requirements on the environment, the expencive effect of waste management for oil based drilling operations is highly increasing.

So a lot of attention has been focused on the ability to efficiently clean, transport, and dispose Of drilling waste cuttings, while maximizing fluids recovery. Successful drilling waste management system operation would require a large on site footprint, further increasing operator pad construction costs .

As the leader in China’s solids control and drilling waste management industry, KOSUN has been highly praised by local customers by virtue of its Wholehearted  service, high-quality products. KOSUN will supply better goods and services to customers continually. Welcome!