KOSUN Oilfield Combined Station Sludge Treatment Solutions

KOSUN Oilfield Combined Station Sludge Treatment Solutions:

-Air Flotation Solution of Oily Sludge Separating & Recycling System

-Oily Sludge Skid-mounted Treatment System

-Electric Radiation Thermal Desorption Treatment Process

In recent years, along with higher and higher requirements of the State’s environmental regulations, and increasing environmental law enforcement efforts, the pollution control over and resource utilization of solid waste generated during production have been a significant problem in the petroleum industry. Oily sludge has been listed in the used mineral oil (Class HW08) of the National Catalogue of Hazardous Wastes, and meanwhile relevant laws, like the Cleaner Production Promotion Law of PRC and the Prevention and Control of Environment Pollution Caused by Solid Wastes, require that oily sludge must be harmlessly treated.

KOSUN Environmental follows closely the national policies, energetically develops environment-friendly sludge treatment and soil remediation equipment by integrating vibrating separation, centrifugal separation technologies and fluid mechanics to solve the solid-liquid separation during the environmental waste treatment, reduces the pollutant discharge, recycles available resources and meets the local government’s discharge standards and environmental requirements by dint of the subsequent processing functions.

Applications of KOSUN Oily Sludge Treatment:

-Drilling waste mud

-Oily Sludge in Tank Bottom at Oil Field United Station

-Oilfield Failed Oil

-Natural Settling Dewatering Intermediate Sediment Isolation Layer at Oil Field United Station

-Deoiling Treatment on Drilling Oil-base Mud at Oil Field

-Oily Sludge of Steamship Fuel Oil and Lubricating Oil Discharged by Separator

-Waste Machinery Oil and Emulsified Oil Treatment

-Coal Tar in Coal Chemical Industry

-Waste Water of Fracturing Fluid and Flowback Fluid

-Ageing Oil at Oil Field United Station

-Complicated Mixed Oily Sludge in Industrial Oily Sludge Dump Pit at Oil Field

-Oily Scum Generated in Oilfield Water Treatment

-Oily Sludge in Bottom of Ocean Shipping Oil Tanker

-Oily Sludge Treatment at Oil Chemical Plant

-Oily Scum and Bottom Sediment in Water Treatment at Oil Refinery

-Other Mineral Oil Sludge Treatment

 

Xi’an KOSUN Environmental Engineering Co., Ltd.

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

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http://www.kosunscreen.com

http://kosuncentrifuge.com

http://kosunshaker.com

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http://hankoresources.com

http://www.cuttingsdryer.com

 

KOSUN Oil Sludge Treatment Equipment Uesd In Tahe Oilfield

Recently, KOSUN designed and produced Oil Sludge Treatment Equipment sent to Daqing to treat the oil sludge, the process using flotation method.

Oil Sludge Treatment Equipment
Oil Sludge Treatment Equipment

Effect of Oil Sludge Treatment Equipment:

(1) Environmental Evaluation: oil sludge treatment is an important part of the oilfield environmental protection. Through this technology, the impact of oil and sand on the regional environment can be eliminated.

(2) Economic Evaluation: The local environmental protection department disposes the oil sand, landfill costs about 1,000 yuan / square meter. Adopt this technology can greatly save the cost.

(3) Technical Evaluation: From the current status of sludge sanding technology, it is difficult to meet environmental standards by a single treatment technology. Tahe oilfield chemical cleaning + air flotation separation technology to treat the oil and sand, can not only recover a large amount of oil and sediment of crude oil resources, reduce environmental pollution and improve the ecological environment, but also achieve harmless, resource-based and reduction,bringing a positive environmental benefits.

Oil Sludge Treatment Equipment Features:

Daqing oilfield Oil Sludge Treatment Equipment has the characteristics of explosion-proof, anti-seepage, anti-corrosion. The treatment system uses frist stage treatment, second stage treatment, quenching and tempering, centrifuge separation, separation of oil and water separation to ensure the smooth progress of the work site.

Structure  of Oil Sludge Treatment Equipment:

Daqing oil sludge treatment system consists of frist stage treatment tank assembly, secondary tank assembly, 1 # conditioning tank assembly, 2 # conditioning tank assembly, oil and water separation tank assembly, the auxiliary pry assembly, heating pry Assembly, change, power distribution assembly eight modules and other equipment, manifold and other components.

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

http://www.kosunscreen.com

http://kosuncentrifuge.com

http://kosunshaker.com

http://kosun-service.com

http://hankoresources.com

http://www.cuttingsdryer.com

How pyrolysis plant assistance to treat oil sludge?

How pyrolysis plant assistance to treat oil sludge?

With the invention in the oil sludge treatment pyrolysis plant, it is sometimes complicated to deal with oil sludge. Oil sludge results as by-products of drilling and oil refinery and is a variety of water and oil. The oil sludge pyrolysis plant helps you to separate water and sludge from oil making the oil in the sludge usable again. In reality, pyrolysis plants can produce high-quality fuel oil. Oil sludge recycling pyrolysis plant consists of a reactor, hydroseal, oil condenser, oil tank, and de-casting system.

treat oil sludge
treat oil sludge

The Oil Sludge Design Treatment Plant:

-The principle aspects of the exhaust gas, which cannot be liquefied, include alkanes class c1 to c4, whose direct burning poses a lot of danger. The system is made to pass these gasses first through water seal, that happen to be contain inside the first seal devices before burning them as fuel after which undergone a gas burner that is within a second safety device.

-The machine includes hydroseal that really help to stop the fire burning back since they remove sulfur, impurities and make cleaning desulfurization gas.

-The system is built to include specific operating tech that helps to handle bugs during production.

-It really is designed to feature a specialist thermometer and pressure gauge that really help to examine temperature and pressure.

-It used the third generation heating way in which combines the main advantages of direct and indirect heating to ensure safe operation.

Oily Sludge Management
Oily Sludge Management

Oil sludge treatment plant can be found in three types, that include batch oil sludge, half automatic oil sludge plant and fully automatic oil sludge pyrolysis plant. The best type for you personally depends upon your requirements and your budget as they are intended for different prices. Crude oil sludge pyrolysis recycling plants are highly beneficial, and their prices cannot complement the main advantages of oil sludge properly.

Oil sludge is caused by exploration, drilling, and refining of oil resources. It composes of oil, water, and sludge, which can cause an increased polluting the environment when they’re not processed. However, oil sludge features a great deal of oil, which is amongst the most pressures resources and may give a home business opportunity. Beneficial to our environment oil sludge treatment plants happen to be designed to treat the environmentally unfriendly oil sludge into treasured oil products. (Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

Environmental Oil sludge treatment

Environmental Oil sludge treatment – Electric radiant heat analysis process

Thermal analysis: after Oily sludge pretreatment to achieve material uniform and most of the water can be separated, purification and discharge. The remaining residue continuous delivery to the rotary reactor through the feeder. Before the material enter into the reactor, the strong magnetic sucker above the conveyor will suck the metal debris. After into the reactor, the reactor drive motor embedded in a special shape of the blade, the rotation of the shaft, so that the material in the reactor to achieve rotation Back and forth exercise. Solid material imports and residue exports are composed of two pneumatic valves, the reactor is under a slight positive pressure, and adopted a special sealing technology to prevent intermittent feed and air leakage into the system to ensure that the system is running Security.

oil sludge treatment
oil sludge treatment

All system high-temperature area are electrically heated, the reactor operating temperature is generally 400-480 ℃, so that the material at a suitable temperature decomposition. After entering the reactor, the solid phase material is heated and dried to evaporate water. The dried solid phase material stays in the reactor for an appropriate time. The organic pollutants in the solid phase are heated to the boiling point to evaporate from the solid phase.

Condensation separation: The gas generated by the decomposition is firstly dedusted by the ceramic filter, then enters the counter-flow tube condenser, the condensate is recovered at the bottom of the column, the condensate enters the water treatment device for oil-water separation, filtration and purification, and the moisture is reused for treatment After the cooling and humidification of the dry material, the separated oil can be recycled; uncondensed gas is discharged from the top of the tower, after filtering cotton, induced draft fan, oxygen indicator, the gas volume flow meter and then back to the reactor Burning heat.

For more information about Oil sludge treatment,please contact us! (Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

 

Several Oily Sludge Management technologies

At present, the total amount of oily sludge produced in our country has exceeded 500 million tons every year, and the output also shows an increasing trend year by year. Oily sludge mainly from the following three aspects.( Oily Sludge Management)

Oily Sludge Management
Oily Sludge Management

(1) crude oil extraction process. Crude oil production process will produce a amount of oily sludge. The sludge produced mainly from the oil recovery wastewater treatment, the sedimentation caused by the added water purifying agent and the crude oil produced by drilling.

(2) Oil gathering process. Oil gathering process will produce a amount of oily sludge. Transfer stations and joint station tank sludge, sedimentation tank sediment, grease trap sediments are all oily sludge. Oil sands produced from natural gas purification plants and sludge are also oily sludge.

(3) Sewage treatment plant. Oil refinery wastewater treatment plant will also produce oily sludge, mainly from the biochemical pool of excess sludge, grease trap sediment, flotation tank scum, crude oil tank sediment.

Several Oily Sludge Management technologies

Oily sludge must be treated as it is detrimental to the environment. At present, there are several commonly used methods for the treatment of oily sludge in our country: incineration, thermal desorption, landfill, etc. In addition, there are biological treatment, coking and chemical heat washing.

oily sludge treatment
oily sludge treatment

In response to the requirement of resource-based, harmless and reduction of oily sludge treatment in our country, there are many new oily sludge treatment technologies emerging such as ultrasonic treatment of oily sludge technology, cement sludge co-treatment of oily sludge technology and Solvent extraction processing technology.

The source, composition, characteristics and nature of oily sludge in oilfields all over China are different, so the technology applied to oily sludge management is not the same. Therefore, the oil field in the selection of oily sludge treatment technology should be based on the advantages and disadvantages of various technologies and the scope of application. Combined with their own circumstances choose a reasonable technology.(Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

 

Prospects for Oil Sludge Management

With the promulgation of the new Environmental Law, the environmental requirements are getting higher and higher for oil fields, and free discharge of oil sludge will not be allowed any more. Oil Sludge Management is becoming a focal issue.

oil sludge management

oil sludge management

Oil sludge is oil mixed with soil. They will be mixed together and become very difficult to deal with. Oil sludge is mainly from two aspects: Firstly, crude oil from the stratum to the ground and accumulated in all kinds of containers, large tanks and recycling pools and other ground facilities; secondly, oil sludge produced by oil well operations.

Oily sludge is mainly derived from oil field mining and sewage treatment plants. In general, the sludge oil content is from 10% to 50%, and moisture content is from 40% to 90%. The ultimate purpose of oil sludge management is to reduce the harmful resources. The common oil sludge treatment methods are solvent extraction, incineration, biological, coking, oily sludge profile control, and comprehensive utilization of oil sludge. The results show that the current methods for oil sludge management have their own characteristics and scopes of application. As the oil sludge composition is so complex, there is no treatment method that can treat all types of oily sludge.

According to statistics, the pollutant treatment market size is about CNY100~150 billion each year, and according to a rough calculation, the investment in oil sludge management plant needs more than CNY150 billion.

Since 2007, Daqing Oilfield have built nine oil sludge management stations, and the annual treatment capacity can reach 3.2 million tons, all the oil sludge had been treated harmlessly. Changqing Oilfield built a Longdong oil field sludge treatment station in 2013 and used the physically and chemically combined methods, the oil content of the treated oil sludge is less than 2%, and moisture content is less than 60%, while the crude oil can be recovered. Xinjiang Fengcheng Oilfield Work Zone uses microbial agents to deal with heavy oil sludge and sludge oil content is reduced from 15% down to below 2% after treatment, which is very good. The current test has been reviewed by the company.

KOSUN can provide a corresponding set of oil sludge management plant, and our products have been exported to foreign countries, such as the United States, Europe, Russia, the Middle East and other regions, and our oil sludge treatment systems are well received by the foreign customers. If you need more information about our oil sludge management plant, please feel free to contact us! (Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

 

Oil Sludge Treatment Plant

Oil Sludge Treatment Plant (equipment) :

Shale Shaker for coarse solids separation

shale shaker
shale shaker

Decanter Centrifuge for fine solids separation or water and oil separation.

-Oil Water separators for two phase liquid separation.

-Thermal desorption unit for minimize the oil on the solids down to 0.3%.

The oil sludge is the waste of solid with oil from oil drilling, transportation, refinery and oil waste water treatment processing. It contains big quantity benzene series, phenols, anthracene, pyrene and other harmful rotten material. It will be a resource waste and pollution for environment.

Oil sludge origin:

  1. Crude oil drilling work
  2. Rig site waste during gathering and transportation
  3. Waste water treatment plant in refinery plant

Different areas and different clients has different oily sludge and final requirements for the oily sludge separation & treatment, following questions are needed to be clear for us to provide the best proposal for your oily sludge treatment solutions.

-What is the origin and geographic location of the waste sludge (drilling, refinery, other)?

-What is the makeup of the oil sludge (percentage of oil, water and solids)?

-What volume of oil sludge is to be treated?

-How long you need to complete the treatment of the oil sludge?

-What is the challenge or problem of the current situation?

-What is the target to achieve for the final oil, water and solids?

-What process / equipment is being used on location at present for the oil sludge treatment? How is the performance now?

-What’s your budget for the oil sludge treatment plant?

Knowning above queations,we can supply you suitable Oil Sludge Treatment Plant ! (Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com